Vasantha with its approach for innovative design and manufacturing has been always ahead in developing complex high cavitation critical moulds with optimal cycle time to achieve high productivity levels
The highly skilled professionals with their vast experience are able to design moulds which can sustain continuous runs with minimal maintenance by which the customer benefits in high up time of the moulds in turn better productivity levels. With the combination of all the above skill sets and keeping in pace with ever increasing challenges for high performance tools ,Vasantha has been very successful in designing below mentioned various moulds using latest technologies.
Spray Through Cap & Pump Dispenser Moulds
Two shot injection moulds – Core punch back/Over moulding/Rotary/Cube
Un screwing / Un winding moulds
Moulds with In - Mould closing mechanism for flip top caps
Stack
Cube mould

In case of new packaging development, Vasantha works closely with the R & D team of customers to develop the prototype tool. By this we are not only able to ascertain the effective functioning of the mould but also achieve the CTQ / CTF of the parts. Over and above this, it facilitates the customer to take line trials at their filling facility to ensure initial compliance of the product

At Vasantha, the mould flow analysis is an integral part of designing activity for majority of the moulds, especially for flip top closures and other complex plastic part moulds of high cavitation.

The analysis is done with the help of mouldex 3D or mouldflow software to enable to achieve optimal designs and is shared with customers as part of standard procedure.

Deploying modern technology through CAD / CAM in engineering and manufacture on a continuous basis is a thrust area of Vasantha.
Combining the experience with various state-of-the-art mould manufacturing technologies, Vasantha can meet customer requirements with innovative, creative and high standards of work man ship.
Be it a single-cavity, single face pilot mould or a 64+64 multi cavity stack mould, Two shot /Bi color rotary table moulds, Cube moulds, In mould Closing moulds, Un Screwing moulds ,Vasantha has done it all and our expertise can provide the technology suitable for your application.

Our Project Management team provides the highest levels of comfort while working closely with your engineering and product development staff and assures that your products and the moulds to manufacture those products are well thought-out with every attention to detail.

Working with Vasantha project management team, our customers are assured of highest level of confidentiality of its projects and products.

Strengths and Merits:

15 member strong team of highly skilled tool makers in assembly line guided by master tool maker with over two decades of experience.
A 10 member strong team of well experienced project engineers having exposure of handling global customers and projects efficiently.
Knowledge to interpret the 3D/ 2D Drawings, Machining processes, Quality Reports and posting customers on a Weekly basis with Photographs of Mould Progress.
Project tracking - Weekly Reviews (Internal and Customer), Weekly updates with photographs of mould progress
Facilitates from DFM to Mould Commissioning.
The vast experience and knowledge of over two decades has helped Vasantha in meeting the customers’ expectations of quality , delivery and value for money.

Vasantha, keeping in pace with the latest technological advancements in the field of mould making, has inducted leading cutting-edge 3D printing technology into its manufacturing line in the year 2014 for creating the conformal cooling channels in metal inserts.

Vasantha, is probably the only mould design and manufacturing set up in whole of South East Asia to have Direct Metal Laser Sintering ( DMLS) equipment in house.

The equipment from EOS has building capacity by volume - 250 mm x 250 mm x 325 mm (9.85" x 9.85" x 12.8")

Advantages

Conventional moulds have straight-line cooling channels.
Conformal cooling follows the geometry of the part to be produced, makes Cooling to reach difficult areas.
Cooling Time reduces by 40% – 60% for complex profiled parts, resulting in shorter cycle times.
A typical cycle-time reduction for a properly engineered mould using conformal cooling can be 30% to 50%.
High Productivity.
Cooling will be uniform, hence controlled warpage & shrink mark.