Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
This is the most basic type of Centrifuge Machine that is widely used in many industries like Pharmaceutical, Chemical, R & D – Pilot Plant, Cosmetic, Food etc. Manual Top Discharge Centrifuge has a Vertical Basket assembly and is easy for processes having Easy to filter material characteristics. The slurry/ filterable material is loaded from the top and then the solids are removed Manually/ scooped from Top of the machine These Machines are available in Four point suspension & 3 point Pendulum/ Suspension assembly
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Optionals
Bag Lifting Type Centrifuges are basically upgraded form of Manual Top Discharge Centrifuges. These machines have lip detachable from the basket which helps in easy removal of filter bag with solid material from outside the basket. The time required for cake removal in bag lifting type centrifuge Machines is very negligible & also Manual contact with cake is minimised. The lifting of bag/cake is carried out by means of cGMP Hydraulic Lifting Device which eliminates usage of chain pulley lifting mechanism, thereby preventing product contamination
Special Characteristics of our Bag Lifting Type Centrifuges
Enhanced/ Optional Features of our Bag Lifting Type Centrifuges :
In Bottom Discharge Centrifuge Machine, the unloading of the material is from the bottom opening of basket base/ inertia plate, this has large central opening/ chute for cake removal. The process involves very negligible labour & can be completely automated with Programmable Login Controller (PLC). There is no human contact between the product & operator during the operation & is suitable for hazardous / toxic products. The equipment is offered in cGMP Construction
Special Characteristics of our Bottom Discharge Type Centrifuges
Enhanced/ Optional Features of our Bottom Discharge Type Centrifuges
We offer Pharmaceutical Peeler Centrifuges that are developed for the specific strict requirements of clean room applications in the pharmaceutical industry. The Pharma Peeler Centrifuge has a horizontal rotating basket & the machine can be separated in two zones product area & utility area through the wall design advantage. Our pharmaceutical Peeler Centrifuge stands out for its distinctive features
Special Characteristics of our Horizontal, Pharma Peeler Type Centrifuges
Enhanced/ Optional Features of our Horizontal, Pharma Peeler Type Centrifuges
MOC
All Stainless Steel/ Hastelloy construction with Contacts / vapour parts in 304/ 316 / 316L built to Custom requirement.
All Process contact surfaces finished with corrosion-resistant fluro-polymer coatings / Lining such as Halar (ECTEE), Teflon (PFA)
Agitated Nutsche Filter/ Dryer ( ANFD) technology is particularly suited to meet the stringent requirements of the pharmaceutical and fine chemicals industry for solids washing separation & Drying, in the most challenging process conditions. Agitated filters and dryers, combined filter-dryers are designed to remove the residual liquid phase from the cake by performing the filtering and drying operations in the same vessel.
Agitator filters are suitable for filtration of liquids with a high solid content. The liquid is separated mechanically using a permeable layer/ filter medium under vacuum or pressure. A special height-adjustable agitator design improvises the degree of filtration effectiveness and enables the mechanical discharge of the solid. An even filter cake forms on the horizontal base of the filter, which ensures the best possible recovery of the solid
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Multiple Processes like Solid Liquid Separation, Agitating / Washing, Resuspending / Mixing Extraction, Crystallizing, Drying can be performed within a closed system
Ideal equipment /system for hazardous / toxic material
Various multiple processes as above can be carried in single equipment an added advantage
Removable filter bottom with conventional clamps or bayonet locking system.
Heated/unheated agitator, agitator with two or three arms, with simultaneous axial and radial agitator movements for efficient mixing and agitating as well as for the smoothing of the cake.
Large heating area resulting in an outstanding heat transfer rate by heating the vessel walls, the vessel bottom as well as the agitator blades.
Multiple washing of filter cake feasible with different solvents/ washing fluids possible with Lesser liquid consumption
All Dryer Internals, product process area is in 316 / 316L, stainless steel construction, Mirror polish.
Sturdy welded external shell reinforcement ensures maximum operating protection and Dependability under full vacuum operation.
Heated Limpet Coiled/ Jacket in combination with vacuum atmosphere ensures complete Vaporization of moisture and drying of product.
Validation ports and nitrogen purge nozzles provided.
Vapor condensation unit along with a receiver for solvent recovery.
CIP (Cleaning In Place) system can be provided.
PLC based automation of process batch control, with printable option..
Full validation services available including DQ,IQ/OQ, FAT / SAT protocols.
cGMP construction for Pharmaceutical Models.
compliance with ASME pressure vessel code, Section VIII
Kilolab Model to Production Models available
Capacity ranges from 50 Liters to 10000 Liters
OPTIONALS
In Fluid Bed Dryers, the product to be dried is fluidized by passing hot air through it. The process achieves fast heat transfer making it very efficient, yet gentle on the product, giving rapid drying of pharmaceutical/ fine chemical powders and particles. These Fluid Bed Dryers are of high quality and efficiency, in compliance with cGMP norms, built in stainless steel construction of 316 / 316L grade contact parts. These Fluid Bed Dryers find application for drying powders, granular crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products.
Special Characteristics of our fluid bed dryer :
In Compliance with cGMP Norms / guidelines.
Aseptic, hygienic system designs.
In Compliance with FDA regulations.
Intrinsically safe Earth / electrical system generated due to static charge.
Kilolab Model to Production Models (10kg/batch up to 500kg/batch capacity).
Validation documents provided like DQ, IQ/OQ, FAT/ SAT.
All product process area of the equipment is in AISI 316/ 316L stainless steel, mirror polish.
Pre air filtration module having 20 micron filters and secondary by 5 micron.
Inflatable silicon seals for Product container / bowl and Finger bag filter.
Excess Pressure Flap / relief provided.
Pneumatic Product container lifting system.
Automatic shaking of finger bag filters.
Antistatic finger bag filter.
Inlet/Outlet pneumatic dampers with control valve.
Stainless steel and pressurized control panel.
Heating options available are electrical/Steam/Thermic Fluid/LPG gas fired hot air heating system.
Air filter assembly along with Heating system & Blower Unit to be mounted in remote area.
Microprocessor based control panels.
Online sampling port.
Enhanced / Optional Features of our fluid bed dryer
Tray Dryer is conventional drying equipment effective for drying wet powders, sticky/ non sticky powder suitable for further processing into API Processing Powder. Other uses include tablet drying and curing. These Tray Dryers are of high quality and efficiency, in compliance with cGMP norms, built in stainless steel construction of 316/ 316L grade contact parts. The non contact parts / external surfaces of the Dryers are manufactured from stainless steel of 304 grade l This Tray Dryer find application for drying powders, granular crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Dryers are available in a range of sizes from 12 Trays to 192 Trays per batch capacity & can be customized to suit production requirements to accommodate multiple Trolleys till 12 trolleys to match individual requirements. Each Trolley can accommodate 48 Trays
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In Rotary Vacuum paddle dryer, heating media either Steam, Hot Water/Oil, Thermic Fluid is circulated to jacket of stationary cylindrical Shell. The material to be dried is kept in continuous agitation by means of specially designed shaft assembly having paddles/ ribbon at regular intervals
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The design of the Nauta/ Conical vacuum dryers has no material retention zone within the product area. The conical shape of the vessel allows for quick and complete self-draining without product retention making the dryer easy to clean. The superior design of mixing arm helps in rapid drying/ mixing under vacuum. These conical vacuum dryers are suitable for final drying of products such as powders, granules, pastes, and slurries especially when they are brittle/ lumpy and temperature sensitive in nature.
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Rapid Mixer and Wet Granulator are used to perform dry mixing and wet granulation at same time in the same bowl. There are two impellers inside the RMG bowl. Main impeller runs in horizontal plane and chopper /granulation impeller runs in vertical plane. RMG produces a highly efficient, fast & gives superior results in homogenous mixing & granulation of material All process contact parts like bowl, chopper etc.,are in AISI SS 316, with high pharmaceutical finish & other non contact parts like staircase / railings are in AISI SS 304. The process is fully dust free and automated with the help of PLC including its Discharge etc.
Special Characteristics of our Rapid Mixer Granulator (RMG):
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SHIVSHAKTI Micro Pulveriser is compact, low cost, highly efficient grinding mill, capable of grinding variety of products from coarse to fine mesh size. Material to be pulverized is crushed between high speed moving beaters & serrated liner & by impact between rapidly moving beaters & the particle itself, the energy of the rapidly moving beaters dissipating itself into the particles being ground by virtue of their inertia, thus causing the particles size reduction.
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Vibro Sifter find application in Separation of solids from solids/ liquid & grading of materials as per product mesh size. The range of Vibro Sifters that we offer are of high pharmaceutical finish made to cGMP Constriction.
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Sizes available in 12”, 20", 30", 36", & 48"
High degree of pharmaceutical finish.
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FEATURES
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We are engaged in offering octagonal blenders, which are widely used in pharmaceutical, chemical and other allied industries. These machines are octagonal shaped and have rectangular center, the discharge gets collected in a conical frustum and rectangular top frustum. The contact parts are made of stainless steel AISI 304 or 316 and are enclosed in guards. Baffles are provided in the shell. For easy cleaning of the shells and fixing baffles, manhole with a gasket are fixed in our products. Some other features of the products are:
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We are also engaged in offering Ribbon Blenders of high quality. These are available in different patterns and designs to suit the requirements of our clients. The material used for Ribbon Blender construction is stainless steel of 180-240 grit interior finish. The Ribbon Blenders are generally an open tub with welded or bolted end caps on each. These are mild duty blenders primarily used to mix pre-processed powder components like dried granules, pre-sieved powders and others. Our products are mainly used for solid-solid mixing or solid-liquid mixing where high shearing force is not required.
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With the implementation of advanced technology, we offer V- Type Blenders that are acclaimed for their efficiency. To ensure increase of mixing shear, we have incorporated modifications like addition of baffles. These machines ensure minimal disintegration when blending fragile granules.
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We offer Asymmetrical Double Cone Blenders that are of high efficiency and ensure more homogenous mixing of dry powder and granules as compared to normal double cone blenders. These machines are preferred by clients in pharmaceutical, Food, Chemical and Cosmetic industry. We take utmost care to ensure that the operation is safe and that is why we have equipped the unit with an operational timer. The contact parts are made of either SS 304 or 316. Powder can be loaded through a wide opening and the discharge can be collected through a mucon valve or a slide valve.
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Standard Models: Available in 20Ltrs. to 20KL.Also made as per custom requirement. Also custom built for Kilolab facilities For pharmaceutical application
Feature : Sturdy Construction in MS/SS & as per cGMP Norms under ASME Code Also undertaking turnkey projects/ plants & equipments for Chemical, Pharma, Drugs & Allied Industries
RECEIVERS Units can be provided in accordance with ASME Sect. VIII, Sect. V and Sect. IX of the Boiler and Pressure Vessel Code, TEMA, API, HEI, and 3A Standards.
Capacity: 20 Litres to 20,000 Litres In AISI SS 304, AISI SS 316, M.S, MOC.
Model: cGMP construction & Standard construction for Non Pharma Processes.
Applications: Chemicals, Pharmaceuticals, Dyes & Intermediates in GMP & Non GMP Models.
Units can be provided in accordance with ASME Sect. VIII, Sect. V and Sect. IX of the Boiler and Pressure Vessel Code, TEMA, API, HEI, and 3A Standards.
Capacity : 0.2m2 to 100.0 m2 in M.S. S.S. 304, S.S.316, Material shell & Tube type, Higher capacities can also be provided.
Model : cGMP construction with preinsulation of Jacket with mirror finish for API Producing & Standard Construction for Non Pharma processes.
Applications : Chemicals, Pharmaceuticals, Dyes & Intermediates in GMP & Non GMP Models.
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Crystallizer are manufactured using quality raw material, procured from leading Steel Producers, reliable and certified vendors of the domain. We manufacture our range as per the specifications made by our clients. Basic technical specifications of our range are as follows:
Capacity : 100 Litres to 5,000 Litres In AISI SS 304, AISI SS 316, M.S, MOC, in Standard & cGMP Model Construction.
Model : cGMP construction with preinsulation of Jacket with mirror finish for API Producing & Standard Construction for Non Pharma processes.
Features : Sturdy construction in MS/SS & as per GMP Norms under ASME code
Type : Jacketed, Limpet Coil type.
Applications : Chemical, Pharmaceuticals, Food Products Dyes & Intermediates, in GMP & Non GMP models.
Evaporators are manufactured using quality raw material, procured from reliable and certified vendors of the domain. We manufacture our range as per the specifications made by our clients. Basic technical specifications of our range are as follows:
Capacity : 100 Litres to 5,000 Litres In AISI SS 304, AISI SS 316, M.S, MOC, in Standard & cGMP Model Construction.
Model: cGMP construction with preinsulation of Jacket with mirror finish for API Producing & Standard Construction for Non Pharma processes.
Features: Sturdy construction in MS/SS & as per GMP Norms under ASME code
Type : Jacketed, Limpet Coil type.
Applications: Chemical, Pharmaceuticals, Food Products Dyes & Intermediates, in GMP & Non GMP models.
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.