The side seal bag making machine delivers up to 250 strokes / minute and is suitable for LDPE / HDPE / PP / BOPP films. There are a various attachments available for this machine to make a variety of bags like handle punch, pre sealer, bottom gusset, inside / outside lip former , lateral sealer, perforation, tape applicator for courier bags, web aligner etc.

FEATURES:

• High Speed up to 230 strokes/min.
• Servo Motor for Indexing and Accuracy 
• Microprocessor Controlled with Digital Display 
• Keyboard Setting for Speed, Size & Count 
• Backlit Display for Operating Parameters  
• Photocell Control to convert Printed Rolls 
• Self Aligning Sealing Head 

ATTACHMENTS

The following optional attachments / tools are available to add features to the machine and make variety of bag structures:

• Edge Guiding system (EPC)
• Bottom Gusseting, Lip Making and Flap making
• Reclosable Tape Applicator
• Double Lip Sealer for Top Inside Fold
• Auto Stacker 
• Pneumatic Handle Punch 
• Pneumatic Euro (Hanger) Punch
• Pneumatic Hole Punch Bank
• Sheet Folding Device
• Pneumatic Chicken Bag Attachment (Round Bottom)
• Pneumatic Wicketing Attachment
• Ultrasonic Seal Attachment with Pearl Insert 

The Automatic machine will convert either a Tubular roll or a Lay flat film into a Side Seal bag and Attach the Loop handle Automatically inline on the machine. The machine is equipped with a Dual Servo System for higher productivity and maintain tension on the film. The machine is capable of running upto a maximum speed of 80 Strokes/min

Features:

• Edge Guiding System on Unwind
• Tension control system with Particle Brake and controller on Unwinder
• Sheet Folding Device
• Bottom Gusseting & Inside flip attachment
• Pneumatic Double Lip Sealing attachment
• Online Loop Handle Attachment
• Pneumatic Pre-Sealer for Reinforcement of 4 corners of the bag
• Auto conveyor for easy stacking of bags.

• High speed upto 75 bags/min
• Servo motor for indexing & accuracy
• Microporcesory controlled with digital display
• Keypad setting for speed, size and count
• Backlit display for operating parameters
• Pre-sealer for extra strength on bottom gusset
• Fitting of patch by heat sealing
• Pneumatic die cut handle attachment

Delta Series

Features 

Model : Zip 400 Delta

• Speed up to 100 Strokes / min
• Servo Motor for Indexing & Accuracy
• Microprocessor Controlled with Digital Display
• Keypad Setting for Speed Size & Count
• Suitable for Two Webs
• Side Sealing on Silicon Rubber Moving Belt
• Water Cooled Pressure Plate for Strong Seal
• Photocell to Register one Printed Web

Advantage 

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. Some of the standard features of the machines not only make them more reliable but also efficient and operator friendly.

• Fully Assembled & Tested:
  The Machine is fully assembled and tested prior to shipping. It is also shipped in assembled and pre-wired condition.
• Standard Machine:
  The Standard Machine comprises of two Unwind Stands with Brake, Pull Rolls, Photocell Unit, Sealing Station, Belt Sealer / Conveyer, Pressure Plate and Stating Table.
• Motors & Drives:
  Main Motor and all other motors are AC Motors with Variable Speed Control by Inverter Drives.
• PID Temperature Controller:
  PID Temperature Controller with digital display maintains accurate sealer temperature to give consistent quality of seal.
• Print Registration Photocell:
  The best quality Photocells are used to give accurate print registration.

Delta Series

Features: 

• High Speed up to 150 strokes/min
• Servo Motor for Indexing and Accuracy
• Microprocessor Controlled with Digital Display
• Keyboard Setting for speed, Size & Count
• Backlit Display for Operating Parameters
• Photocell Control to Convert Printed Film
• Vertical Unwind stand
• Two Continuous Lateral Sealing Jaws
• One set Cross Sealing Jaws
• User Friendly Single Control Panel

Advantage:

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. Some of these standeard features on all the machines not only make them more reliable but also efficient and operator friendly.

Fully Assembled & Pre Wired :
The machine is shipped in Fully Assembled and Pre Wired condition. It comprises of an Unwind Stand with Continuous Folder & Sealing Section, Draw Rolls, Dancing Rollers, Photo Cell Unit with Synchronizer, Cross Sealing, Cutting and Stacking Table.

AC Inverter Drives :
The main Motor and Draw Motor are both AC, with Inverter Drives for speed control.

PID Temperature Controller :
It maintains accurate sealer temperature to give consistent quality of sealing.

Print Registration Photocell :
The best quality Japanese/European photocells are used to give accurate print registration.

Delta Series Features: 

• High Speed up to 150 strokes/min
• Servo Motor for Indexing and Accuracy
• Microprocessor Controlled with Digital Display
• Keyboard Setting for Speed, Size & Count
• Backlit Display for Operating Parameters
• Photocell Control to Convert Printed Film
• Continuous Forming, Sealing & Feeding
• One Set Cross Sealing Jaws
• Users Friendly Single Control Panel

Advantages:

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. Some of these standard features on all the machines not only make them more reliable but also efficient and operator friendly.

• Fully Assembled & Pre Wired :
  The machine is shipped in Fully Assembled and Pre Wired condition. It comprises of a Vertical Unwind Stand with Sheet Folder, Lateral Sealing Section, Draw Rolls, Dancing Rollers, Photo Cell Unit with Synchronizer, Cross Sealing, Cutting and Stacking Table.
• AC Inverter Drives :
  The main Motor and Draw Motor are both AC, with Inverter Variable Speed Control Drives.
• PID Temperature Controller :
  It maintains accurate sealer temperature to give consistent quality of sealing.
• Print Registration Photocell :
  The best quality Japanese/European photocells are used to give accurate print registration.

Delta Series Features: 

• Speed up to 150 strokes/min
• Converts both Centre Seal and Three Side Seal Pouches
• Servo Motor for Indexing & Accuracy
• Microprocessor Controlled with Digital Display
• Keypad Setting for Speed, Size & Count
• Photocell Control to Convert Printed Film
• Continuous Forming / Folding, Sealing & Feeding
• One Set Cross Sealing Jaws
• Vertical and Horizontal Unwind Stands

Advantages: 

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. Some of these standeard features on all the machines not only make them more reliable but also efficient and operator friendly.

• Fully Assembled & Pre-Wired :
  The Machine is Fully Assembled and tested prior to shipping. The Pre Wired and modular design of the machine makes it easy for installation & startup.
• Standard Machine :
  The Standard Machine comprises of an Horizontal & Vertical Unwind Stand with Brake, Continuous Folder, Centre Sealing and Lateral Sealing Section, Pull Rolls, Dancing Rolls, Photocell Unit, Cross Sealing Station, Synchronizer, Draw Rollers, Shear Cutting and Stacking Table.
• Motors & Drives :
  Main Motor and all other Motors are AC Motors with Variable Speed Control by inverter Drives.
• PID Temperature Controller :
  PID Temperature Controller with Digital Display Maintains Accurate Sealer Temperature to give Consistent Quality of Seal.
• Print Registration Photocell :
  The Best Quality Japanese / European Photocell is used to give Accurate Print Registration

This new Stand up & Zipper Pouch making machine is equipped with Multi servo system.

The machine is can handle 4 different film, all independently in register with the photo cell as it is equipped with different servo. They can be synchronized together to make 2 Stand up with zipper pouches together. You can also make a Stand up or Zipper pouch from 1 single sheet of 1400mm width or you can use different film for top and bottom and different for the Bottom Gusset. You can get more technical information from the attached files. 

Shaftless Unwinders which are Driven by AC motors with Inverters drives and controlled by Liner Position Sensors.

Each unwind film is positioned by separate Ultra Sonic sensor and Web Aligner. Each Web is separately fed in to the machine by separate. Servo motors and Registered by individual Photocell for front  back and side register. One vertical folding triangle for making stand up pouch from a single web.

Long sealing & cooling  station – ( Lateral)  with 500mm length of sealing jaw for 3 side seal/ Stand up seal servo driven up and down motion.

The Machine Consists of the Following:

- 2 sets of stand up jaws 

- 2 sets of Zipper sealing jaws   - for stand up & zipper pouches

- For 3 side seal pouch total 3 sets of long sealing jaws.

- Long cooling jaws – 500mm length with 4 sets of lateral cooling jaws.

- Cross sealing  3 sets

- One set with upper jaw  heating

- One set with lower jaw heating

- One set with both jaws heating

Each of  the above with individual servo motor for actuation. Cross  cooling station – one  set with servo motor actuation. 

One set trimming arrangement for side  trim removal. 

One set of cross cutting station  with  servo motor actuation. Cutter stroke adjustable through PLC.  

Auto conveyor for batch collection after a preset count  is reached  the machine stops momentarily  and the  conveyor moves forward. 

Zipper insertion  guides 2 sets  for guiding   the Zipper through the Zipper sealing jaws.  Zipper feeding is by inverter drive with dancing roller  

PLC with touch screen 15” LCD  display for controlling all the machine operation and for parameter settings.

 

Each sealing and cooling station is controlled by individual servo motor and thus we can set the sealing time accordingly and to acheive optimum Sealing time even at higher speed. 

Delta Series Features:

• High Speed up to 280 Strokes/min
• Servo Motor for Indexing
• Microprocessor Controlled with Digital Display
• Keypad Setting for Speed, Size & Count
• Photocell Control to Convert Printed Film
• Shear Cutting by Hardened Shear Blades Designed
• Specially for Label Cutting

Advantage:

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. Some of these standard features on all the machines not only make them more reliable but also efficient and operator friendly.

• Fully Assembled & Pre-Wired :
  The Machine is Fully Assembled and tested prior to shipping. It is also Shipped in Fully Assembled and Pre Wired condition.
• Standard Machine :
  The Standard Machine Comprises of an Unwind Stand with Brake, Pull Rolls, Dancing Rollers, Photo-cell Unit, Synchronizer, Perforators, Draw Rollers, Shear Cutting Station and Stacking Table.
• Motors & Drives :
  Main Motor and all other Motors are AC Motors with Variable Speed Control by Inverter Drive
• Print Registration Photocell :
  The Best Quality Japanese / European Photocell is used to give accurate print registration

• Edge guiding system on unwind
• Auto tension control system with load cell and particle brake
• Air shafts on unwind and rewind
• Pneumatically operated glue dispenser
• Torque motor rewinder
• Max. Web width is 500 mm 

Superflex Features: 

• Stack Type Design for Easy Operation
• Printing Speed up to 60 meters/min
• 2,4 and 6 Colour Printing Options
• Two Unwind and Rewind Stands
• Interlock Between Heaters & Blowers
• Print Repeats form 8" To 36"
• Unwind Roll Diameter: max. 600mm
• Pneumatic Engagement of Print Cylinders
• Inking Rollers Rotate and Plate Cylinders retract when printing is stopped, avoiding drying of ink on rollers and thereby reducing print wastage.

Advantages:

Machines manufactured by XL Plastics are designed for continuous duty and maintenance free operation. These standard features make them more reliable, efficient and operator friendly.

• Heavy duty construction :
  Rigidly constructed frame gives vibration free operation.
• Fully Assembled & Pre Wired : 
  The Machine is shipped in Fully Assembled and Pre Wired condition. It Comprises of two Unwind and Rewind Stands, Stack type Printing Stations, Drying Chamber and Control Panel.
• AC Inverter Drives :
  The Main Motor is AC, with Inverter Speed Control Drive for Maintainance free operation.

Options:

• Automatic Tension Control on Unwind / Rewind with load cell and particle brake with microprocessor control to maintain accurate tension
• Air Shaft
• Web Aligner