UNI KLINGER LTD.
Featured Products
Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
Welcome to UNI KLINGER LTD.
Clean Steam Trap
Pure Steam (Clean Steam) is a purest form of available steam whose condensate should meet all the parameters of Water for Injection (WFI). In general terms it is defined as the steam which is free from all chemicals & biological impurities.
Application –
• WFI System sterilization
• Fermenter sterilization
• CIP/SIP system condensate drainage
• Sterilization of process vessels and pipes
• Culinary systems
• Humidifiers
• Steam barriers (Blocks & Bleed System)
Hot Water Generation System
UNIKLINGER, in keeping with the Innovative Methods to help Process Industry achieve higher levels of operational efficiency have – UKL PACKAGE HOT WATER SYSTEM In Modular Designs-With the space availability at high premium, one needs a Quick, Efficient and Reliable source of Hot Water for process heating applications. And this is the hallmark of UKL HWG System as with all other UKL products and services.
UKL Offers complete skid mounted unit with: Isolation valves, Strainers, Temp control valves, Plate type Heat Exchangers, Steam Trap, PID Controller, Pumping unit and related Piping and components.
Smartwatch
Leakage of costly fluids has been a major cause of concern to all industries.Apart from the monetary losses, such leaks are seen as damaging to the environment.
Valves and steam traps contribute to more than 90% of the fluid leaks. These leaks can either be across the seat causing process irregularities, or from the glands, bonnets and seals to the atmosphere. The damage caused is of substantially high value, especially for continuous-process industries.
The main contributors to this damage to environment is by:Safety Valve Leaks,Steam Trap Leaks, Control Valve Leaks
Fluid leaks, NOW, can be monitored online, with the latest patented technology from Bitherm, the Spanish inventors. Uni Klinger have made this technology available to Indian industries with a technological tie up with Bitherm.
Under this arrangement Smart Watch Leak Monitoring Package is available
Smart Watch® is a microprocessor based universal monitoring device, with high network integration capacity, which is able to monitor up to four independent parameters at a time. Namely: Inlet Pressure, Outlet Pressure, Temperature and Sound
It is certified for intrinsic safety requirements (EEx ia IIC T4).
The four parameters are monitored 24 x 7,and results are displayed in real time,indicating precise equipment, its functioning and reasons for failure, and an estimated loss of in terms of media and money in case of malfunction.
Leak Tector
Leakage of costly fluids has been a major cause of concern to all industries.Apart from the monetary losses, such leaks are seen as damaging to the environment.
Valves and steam traps contribute to more than 90% of the fluid leaks. These leaks can either be across the seat causing process irregularities, or from the glands, bonnets and seals to the atmosphere. The damage caused is of substantially high value, especially for continuous-process industries.
The main contributors to this damage to environment is by:Safety Valve Leaks,Steam Trap Leaks, Control Valve Leaks
Fluid leaks, NOW, can be monitored online, with the latest patented technology from Bitherm, the Spanish inventors. Uni Klinger have made this technology available to Indian industries with a technological tie up with Bitherm.
Under this arrangement Leak Tector is available
LeakTector is a portable gas or steam leak detector, designed for periodical survey of steam traps and valves. This ultrasound based leak detector detects abnormal vibrations on rotary machines, as well.
This ultrasound is captured and analyzed by the Leaktector microprocessor and finally shown its result on the LCD display, wrist mounted. The system is integrated by two components: probe and analyzer.
A novelty of LeakTector is its special verification function of thermodynamic steam traps, allowing the evaluation of the low energetic efficiency states (cycle too short) of this type of steam traps.
The concept of leak monitoring of valves and traps may be new to industries in India, but the losses and the financial impact is true universally.
The need of the hour is to cut down the stark losses and tighten the bottom line.
Uni Klinger team is committed to help take any lead to a meaningful end.
Liquid Level Gauges
These are mechanical devices to observe the level of liquid in vessels. Based on principles of Liquid finding their own levels.UKL manufactures and supplies level gauges as complete assembly with Isolation Drain cocks and vent valves, Safety Ball check arrangement in case of Glass breakage, and original toughened Borosilicate Klinger Glasses and Gaskets.
Reflex Gauge:
Works on the principle of Total Internal Refraction of light through the Reflex glass having grooves giving clear Black and white indication of the level in the vessel. For Steam at 40 bar saturated temp, and other media 40 bar 400 Deg C.
Transparent type:
Using Transparent glasses, two in numbers, giving a level indication in the form of rising and falling meniscus. This often requires the use of Illuminators to view the level.Steam at 40 bar.85bar and 120Bar saturated temp. Other media 400 deg C.
Bicolor type:
A variation of the transparent type, wherein the incident light is made to pass through a wedge shaped centerpiece, to separate the light. The same is viewed through filters to see Green and Red light for Steam and Condensate.Steam: 180 Bar Saturated Temp.
The level gauges can be provided with accessories like double arm lever, Illuminators, Scales, and Non Frosting Blocks. Inclined type as well as Direct Weld – On type.
C-C of 3000mm.Other C-Cs with mounting support can also be provided.
Deaerator Head
Air acts as an oxidizing agent and causes corrosion and weakening leading to damage and leakage in pipes and related equipment. In Boilers it can cause serious accidents.
Air gets in the system mainly through Boiler Feed water. The harmful element in Air is Oxygen, and De Aeration essentially involves removal of Oxygen. This is done by heating the water in the De-aerator Head (DAH) to 90Deg C when Bulk of the Oxygen is eliminated. [Ideally at 102-105Deg C, Oxygen is almost totally eliminated] when the bulk of Oxygen is released from the Hot water.
De-Aerator is a dome shaped device [called the mixing unit] fitted to the Feed Water Tank, having three Nozzles for Cold Make up Water, Recovered and recycled hot condensate and Flash Steam. It also has a top vent nozzle with automatic thermostatic vent. The three nozzles result in mixing of the three fluids, consequently heating the water and the Oxygen thus released is vented out from the top. A SS dip/Immersion tube with perforations attached to the De Aerator is led into the tank up to near to the tank bottom, releasing hot water through perforation from the bottom level of water helps the mixing of the heated water from the De Aerator Head and the water available in Feed water Tank, and supply hot water to boiler, saving Fuel costs, reducing O2 and avoiding Flashing and noise, and achieve higher levels of process efficiency.
Steam Injectors
Steam Injectors are used for heating Water, Feed water, Process media, process liquors etc by direct injection of steam into the media. They are designed for quiet and efficient heating of the media ensuring thorough mixing, uniform heating and absence of temperature stratification.
It draws in cool liquid from one end and mixes it with the steam being injected. These ensure full utilization of the total heat as well as avoid Flashing and noise.
It is used in conjunction with Temperature control, Isolation valve, vacuum breaker, Control valve, Stop valve, Strainer etc. Tank dimensions, volume of media etc may demand the installation of more than one injector on a tank.
- Available in MOC SS316
- Sizes: 15 to 50mm others on request
- Ends Connection: BW/ Threaded to BSP/BSPT/NPT
- Max Pressure: PN25
- Max Temperature: Saturated
- Max recommended Heating temperature:90 Deg C
Pressured Power Pump Unit
In these days of energy conservation hot condensate is too valuable to be lost as it contains more than 25% of heat used in creating steam. Also it is distilled water making excellent feed water for boilers. UKL Pressure Power Pumps are pumps which are used to pump condensate to the desired location and are cheaper to operate against electrically operated pumps which require special impellers to avoid risk of cavitations by condensate and temperature limits of condensate to be handled.
Flash Vessels
Condensate when discharged from higher pressure to lower pressure, the difference in the sensible heats at the two pressures causes certain amount of Condensate to again convert to Steam known and referred to as Flash Steam. This is as good as dry steam, albeit at lower pressure, and can be utilized as such.This separation can be done by allowing the hot condensate to discharge into a vessel of a pre determined volume, to get the desired amount of condensate and Flash at a specific pressure. This vessel is known as a Flash vessel.
Pressure Reducing Station
Steam should be distributed at high pressure as it has low volume and impacts the inventory and its cost. At the same time it should be used at low pressure, as it has high latent heat at low pressure .Thus the function of lowering the pressure at the point of use is done by the PRS [Pressure Reducing Station]
This is done by a number of individual components arranged in a modular form called as a station.
All the components, Valves, Separators, Trap modules, piping elements etc are manufactured by UKL and provided as a complete PRS, to give optimum results for effective steam utilization.
The UKL Pressure Reducing Station is optimally sized to ensure a balanced techno-economic design. Use of Klinger Piston Valves for isolation, will eliminate valve passing & leaking problems. Available with self actuated PRV as well as with externally Pneumatic Control valves.
Sizes range from 15 mm to 200 mm.
Sight Glass
The most common application is flow indication. The Sight Glass is fitted in the pipeline to indicate if the fluid is flowing correctly in the line. These can therefore be used to indicate blocked or choked valves or Traps, strainers, pipelines or piping components which otherwise would lead to a decreased level of performance, plant efficiency and safety.
The sight glasses would indicate if the traps are leaking or passing live steam/vapors.A sight Flow Indicator is a device which is inserted in a run of pipe to observe the flow of fluid in the pipe. To enhance the visibility of the flow, protrusion is often incorporated body of its indicator, in the flow stream, so that fluid impinging on the same, cause turbulence, which indicates flow.
This enables one to on observing the working of traps and other equipments by giving a clear view of the inside using toughened Borosilicate original Klinger sight glasses.
- Sizes: 15mm to 50mm
- Material Of Construction :Carbon Steel
- Glasses: Toughened Borosilicate
- Pressure classes: 20 bar ,Temperature max.250Deg C
Features:
- No rotating parts-No maintenance
- Double window-High visibility
- Easy and quick inspection
- Used on condensate lines, Oil lines and heat exchangers, in condensers etc.
Moisture Separators
Removal of Moisture becomes essential from gases and Steam as it cause of two phase flow, water hammer, damage to equipments, as well as it affects heat transfer, total heat carrying capacity of the fluid in case of steam.
For effective separation of moisture from Steam Air and other gases, is the uniquely designed Baffle type of separator. In this separator the incoming fluid hit the baffle and the changing contour and resulting in expanding of volume, moisture gets deposited on the cool Baffle plates to be drained by the natural inclined inner profile of the separator, whereas the Steam / gas gets around the Baffle and out sans moisture, ensuring 95% efficiency, and longer life of equipment.
- Sizes: 40mm to 250mm
- Pressure Range: PN63
- Material Of Construction: Cast Carbon Steel
Air Eliminators
UKL Air Eliminators are meant to automatically remove air from Liquid lines.Air has to be removed because: air in liquid line cause of two phase flow, water hammering as well as prevents smooth flow of fluid or causes air locks.Air also acts as an oxidizing agent and causes corrosion and weakening leading to damage and leakage in pipes and related equipment.
Solubility of air in water is high at low temp, but on heating solubility decreases, and release air from water and flows with water. Mainly this happens in cooling water circuit.
Function of Air elimination can be achieved by a mechanical Float operated Trap, with juxt a position change of its Float assembly.
This change in the float assembly position now holds back the liquid but allows Air to be vented out as against the normal Float trap holding steam and discharging condensate.
- Sizes: 15mm-50mm
- MOC: CI/CS
- Pressure: #150/#300
Strainers
The Strainers serve the purpose of removing/filtering unwanted detrimental elements from the pipeline, which otherwise would harm the equipment/contaminate the media.
UKL manufactures both T type as well as Y type Strainers.
- MOC: ASTMA 743 Gr.CA40, [Y type] ASTM A216 GR.WCB & ASTM A351 GR., [T type] with Std. 40 mesh strainer element in SS304
- Sizes: 15 mm to 200 mm in T type and 15mm to 40mm in Y type
- End connections: Screwed/Socket weld Flanged ends to ASA150/DIN/ASA300
Air Vent And Air Vent Assembly
UKL Air vents and assemblies are meant to automatically remove air from steam spaces.Air has to be removed because, Air acts as an insulator and severely hampers / restricts heat transfer.Air acts as an oxidizing agent and causes corrosion and weakening leading to damage and leakage in pipes and related equipment. In Boilers it can cause serious accidents.Air gets in the system through Boiler Feed water, at times through process related matters.
Also when steam condenses in long stoppages, in pipelines its volume shrinks tremendously causing a partial vacuum thus drawing in Air in the system from the atmosphere.
Air tends to accumulate towards the top/highest point, around changes in elevation / direction of pipes as also near Dead ends. So it is necessary to have Air vents at these points to vent the accumulated air and prevent any mal-effect on the system.
Removal of Air/O2 is achieved by mounting an Automatic Air vent in the form of a Thermostatic Trap, which in this case traps Steam but relieves Air automatically.
The Air vent assembly provided with Isolation valve, Air collecting Bottle and Temp/Pressure Gauge.
- Sizes: 15,20mm
- Ends connection: Socket Weld/Threaded
- PMO: 32Bar
- TMO: 240Deg C
Manifolds
Steam distribution manifolds facilitate the distribution of steam to various user points, through Forged units with inbuilt Piston valves. Similarly condensate from these points can be collected through the condensate collection manifolds, consisting of trap with associated isolation and by-pass piston valves. Available in basic configurations of 4 stations/tracing lines, and multiples of 4 stations i.e.8, 12 and 16 tracing lines.
A standard steam distribution Manifold would consist of a Manifold with Strainer, Isolation Piston valve at the Inlet at the top and a Trap valve station at the bottom drain point.
A standard Condensate collection Manifold would consist of a Manifold with Intelligent Trap valve stations at the individual tracing lines.
Pressure rating PN50. MOC: Forged CS to A105, supplied as Standalone units or Complete with inlet valve and trap assembly at the bottom [Steam Distribution] and complete Trap assembly [Condensate collection].
A very effective way of distribution and collection allowing a clean environment devoid of cluster of pipes and equipments. Aesthetic appearance for the Plant, Easy identification and access to individual components in case of maintenance.
Adequate length and pitch of Manifolds ensure multiple racing lines can be joined/welded to the manifold without interference of any kind between individual lines above. As against compact length and pitch which causes interference and necessitates accommodating bends to avoid the interference and which is contra indicated.
Intelligent Trap Valve Station
The function of any Steam Trap is to discharge Condensate and Trap Steam. Therefore in any Process plant, a Trap is always accompanied by a Isolation valve for isolation to maintain/repair the trap and a Bypass valve to let out the condensate uninterrupted while the trap is being maintained. This was available in the form of a Trap Module, involving Pipes, valves Traps and Flanges etc. This entailed Adequate Inventory carrying, Fabrication facilities, testing facilities to check the integrity of the assembly. Not to speak of the time factor.
All this was eliminated by incorporating all these features in a single compact Forged Unit. As a Uni Klinger Intelligent Trap Valve Station[ITVS].
This unit offers a compact one piece solution, with inbuilt Piston Valves and Universal Connection for Steam Traps, replacing the conventional complex & elaborate Trap Modules.
In End Connection sizes of 15 and 20mm and Pressure Rating #300.
It is Intelligent because when the Bitherm Smartwatch Web unit is hooked on to this, the trap assembly can be monitored 24 x 7 for Performance w.r.t. Pressure , Differential Press, Temperature and Decibel.
Trap Modules
UKL Trap Modules are available in two versions:
The open loop: Where the condensate is let out to the atmosphere, and consists mainly of one inlet Isolation, Bypass valves and a Steam Trap.
The Closed loop: Where the condensate connected for recovery, consist with Valves upstream and downstream isolation and Bypass, Strainer (for Ball Float), Steam Traps, Sight Glass, Non-return valve, Sight Glass, diffusers (for TD trap) etc.
Available in Carbon Steel, Stainless steel construction.
- 15mm to 25mm Complete Fabricated Modules with Thermodynamic & Thermostatic steam traps
- 15mm to 50mm Complete Fabricated Modules with Ball Float type steam traps
It is cumbersome, occupies more space and involves a number of joints, piping components, Welding and other process and statutory certification in most cases and is extremely time consuming.
Pressure rating ASA#150 and #300. In open [T type] as well as Closed [D type] configurations.
Bi Metallic Bi Thermostatic Trap
UKL Introduces the Bi-Thermostatic Bimetallic steam traps, with corrosion resistant regulator. These Traps are unaffected by water hammer and superheated steam which having balanced pressure valve, independent seat and cone valve, and having a external adjustment device that can be used while the trap is functioning, for temperature and flow discharge. The trap also has an integral Y type Strainer.
The most innovative of the bimetallic steam traps is the bi-thermostatic steam trap of balanced pressure that incorporates two antagonistic [Opposing] thermostats.
The thermostat on top consists of various bimetallic plate pairs guided by the plugs stem, and the Lower thermostat is formed by one bimetallic sheet that leans and is guided in its edges by the body of the steam trap.
The superior [Upper] thermostat expands with the increase in temperature pressing the plug in the closing direction; at the same time, the inferior [lower] thermostat arches itself allowing the movement of the valve in the same direction, effectively resulting in the progressive strangulation of the condensate flow, till it reaches its complete closure.When the condensate temperature decreases the thermostats act inversely, consequently offering a large flow section.
The most Prominant advantages are:
- Optimum energy efficiency
- External adjustment mechanism while in service
- Possibility of repair while in operation
- Very long Life: Three times the life of the conventional Thermostatic Trap
- High reliability and versatility, Robust construction
- Resistance to water hammering, corrosive condensate, Freezing
- Automatic de aeration
- Works against high back-pressures
- Works in Superheated steam and High differential pressures
- Reduced maintenance and spare part cost
In Summary:
- Installation in any position
- This Trap can be used Bi-Directionally
- These Traps have a very long Life as compared to the conventional traps
- These traps allow discharge of condensate up to 40 Degrees Sub-cooled
These traps prevents excessive heat loss as it is filled with sub-cooled condensate as against the heat loss incurred in Thermodynamic and Ball Float Traps that are filled with Steam/Condensate at saturated temperatures.
The UKL Bi Thermostatic Bi Metallic Traps are available in pressures from 25,45, 110 and 215 Bars
Depending on the pressure and temperature conditions, the available models are: T25, T25 Ti, G25, G25 Ti, P45 Ti, G45 Ti, P110 Ti y P215 Ti.
The Smartwatch web attachment on the traps enables 24 x 7 monitoring of the Trap performance, Displaying performance in Real-time, showing Energy losses and Carbon emissions and carrying out continuous Audit and indicating potential savings of valuable resources.
Inverted Bucket Traps
Steam used for secondary heating like Coils, vessels, heat exchangers etc, generate a lot of condensate post heat transfer. This large quantity condensate can handle by the Inverted Bucket Trap.This condensate has a substantial heat component with cost tagged to it. Also this is treated and pure water and can be used as Feed water for the Boiler, saving the cost of heating, Water Bill and Treatment chemicals.
Therefore it makes sense to recycle / reuse this condensate. This function is also done by the Inverted Bucket Trap, which works on the principle of Buoyancy, [densities difference of Water and Steam].The rising in condensate level fills and envelopes the Bucket causing it to sink which open the mechanically linked valve and discharges the condensate, and reverse, when the level of condensate drops Steam enters the bucket, causes the flotation of the Bucket which close the valve and stops condensate discharge & traps the steam.
- MOC: CF8M
- Available in Sizes: 15 mm – 25 mm
- End connections: Universal connection to be mounted on ITVS
- Available for working pressure up to 40 bar and Differential Pressures up to 32 Bar
Ball Float Traps
Description / Specification of Ball Float Traps
We are involved in offering a wide range of Ball Float Traps to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Ball Float Traps. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Thermostatic Steam Traps
This trap works on the difference in Enthalpy of Steam and Condensate. A capsule attached to a Bellow filled with precise amount of a Hydrocarbon, Expands and contracts in response to the rising/lowering of Enthalpy. Thereby shutting and opening the valve. Condensate has lower Enthalpy, causing the bellow to contract and the seat to retract which opens the valve and allow discharge of condensate. The reverse happens with the steam and its higher Enthalpy.
Thermodynamic Steam Traps
Steam has two components: 1] the latent heat useful in process for Heat transfer, and 2] the Sensible heat in the form of condensate having only the heat content not useful in process, rather hindering Heat transfer and causing damage to piping equipment due to its presence. Hence, there is need to remove condensate and trapped steam. This is done by Steam trap.
The Thermodynamic Trap works on the principle of difference in the velocities of Steam and Condensate. Used Mainly on Drip lines of the main steam distribution line, uses condensate pressure to open the trap and discharge the condensate and then the Flash steam formed due to the high flash steam velocity & accumulation of flash steam over disc, Device close and trap the live steam when it appears.
Thermodynamic Steam Trap are compact and lightweight and discharge condensate as and when it is formed.
- Available in Sizes: 15, 20 and 25mm
- End connections: Threaded to BSP/BSPT/NPT, SW and BW, as well as Flanged to #150/300/600/900/1500. e
- Pressure Ranges of 30 bar [UTD21], 55 bar TD55 [Single and Three orifices], 100Bar [UTD 62] AND 250 Bar [UTD120]
- MOC: AISI 420./ 743 Gr. CA40[UTD21/55] / ASTM A217 Gr. WC6[UTD62] / ASTMA 182 Gr. F22 cl3. [UTD120]
- Max. Operating temperature: 425 Deg. C[UTD55] 550 Deg. C. [UTD62/120]
High Pressure Valve
Description / Specification of High Pressure Valve
We are involved in offering a wide range of High Pressure Valve to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of High Pressure Valve. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Disc Check Valve
Disc Check Valves are recommended after traps discharging into closed systems to guarantee Non return or no reverse flow. These check valves can be mounted between pipe flanges in any direction.
DCVs feature a compact and rugged stainless steel design and are suitable for any process liquid & gas, apart from steam.
Disc Check Valves are designed to be sandwiched between flanges i.e. wafer type. They are suitable for use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems etc. Face-to-face dimensions conform to EN 558 part 2, series 52.
- As standard it will be supplied with a metal-to-metal seat for use on steam applications. Springs are suitable for high temperatures up to 400°C.
- MOC: ASTM A 351 Gr. CF8M
- Sizes: 15mm to 150mm
- Pressure: #150 and #300
- IBR IF REQUIRED
Salient Features:
- Compact
- Lightweight
- Low operating pressures
- Lapped seats for tight shut-off
- Suitable for wide range of applications
- Soft seat options also available for different applications
Bellow Seal Valves
It has been proven through various studies about process plant emission that 75% of leakages are occurring through valves in pipelines. The leakages cause
- Environmental pollution
- Production loss
- Process problems
- Energy loss
In line with present emphasis on prevention of environmental pollution and energy saving, it is necessary to plug these leakages.
Piston Valves
UKL Piston Valve is basically Seat less and Glandless valve and by virtue of its design can replace both, the conventional type of Gate and Globe valves, with distinct advantages over them. The Klinger Piston valve works on the principle of Resilient rings in conjunction with a Metallic Stainless Steel Piston, that moves vertically between the rings, giving a Seal that is both effective as well as Durable. This sealing system gives a bubble tight shut off, equivalent if not superior to Class VI leak standards.The Sealing rings are the heart of the valves, are available in Non Asbestos, Tanged Graphite, and Graphited Asbestos varieties, to effectively handle more than 250 Industrial Media.
UKL piston valves are ideally recommended for critical and hazardous media, including Steam, Heat Transfer Oils, Acids, Gases, VACUUM.
Manufactured in Forged Carbon Steel / Stainless Steels to 800# – Sizes 15mm to 40mm, in SW and Threaded Ends. Cast Carbon Steel / Stainless Steels with Flanges to 150#, #300 & DIN standards 50 to 200mm.
Salient Features:
- Economic, easy to service
- Absolutely leak-tight across the ports and to the atmosphere
- No erosion of sealing surface
- Saves energy and does not contaminate the environment
- Maintenance free
UKL Piston valves can be provided with additional feature like:
- Regulating Piston/Lantern Bush; for coarse regulating/Throttling operation
- Extended Spindle: For Cryogenic application/Hot media to prevent heat transfer to H/W and aid handling of valve
- Heating Jacket: For Media that tends to solidify/crystallize at low temperature and needs constant heating by either steam/Thermic oils circulated through the Jacket.
- Pneumatic, Hydraulic or Electrical Actuator: For remote operating of the Valves
Industrial Gasket
READY CUT GASKETS
CAF/NCAF/PTFE /GRAPHITE GASKETS:
In order to provide ease, convenience and affordability to cut gasket consumers in India, Uni Klinger Limited offers you ready made Gaskets. Uni Klinger Limited provides standard and custom made gaskets of all sizes and material.
We stock an extensive inventory of all common sizes and shapes – ready for immediate shipment.
We manufacture wide range of standard gasket as per ANSI and DIN standard. These gaskets are available in Full face as well as Raised face flanges. We ensure best quality and dimensional stability of our ready cut gaskets.
With, in house tooling and full range of ex. Stock materials to match your specifications, Uni Klinger can deliver from one off, to major project quantities, promptly and economically.
Uni Klinger technical support is available when designing the gasket and specific design data on each grade of Uni Klinger material can be provided.
Whatever Size, Shape or type of compressed fiber gasket you need. Uni Klinger can produce them.
Non Asbestos Gland Packing
We have introduced a wide variety of combinations of non Asbestos packings for all applications.
All packings are available in braided rope form (standard / custom sizes) or ring form (custom sizes).
Uni Klinger provides complete range of non asbestos gland packing in Graphite, Teflon,Aramid,Carbon and Glass fiber. Enabling UKL to cater to Pump,Valve users and original Equipment manufacturers.
Uni Klinger can provide the Gland Packing for other applications where one need tight seal in static or rotating application.
Uni Klinger offers Non Asbestos Gland Packing from 3mm Sq to 25mm
Ring Joints
Ring Type Joints are widely used by the Oil, Gas, Petrochemical and Offshore Industries in applications subject to high pressures and temperatures.
These joints are designed to concentrate the bolt load over a small area thus producing high seating stresses.
As the ring type material should always be softer than the mating flanges, the high seating stress causes plastic flow of the ring joint in the flange faces creating the seal.All RTJs are manufactured according to ASME B16.20 and API6A standard.
Kammprofile Gasket
Kammprofile gaskets are recognized as a problem solver for heat exchangers, large vessels, and equipment that experience excessive movement due to thermal expansion. Kammprofile gaskets consist of a sealing core metal with or without guide ring. The sealing core is a solid metal gasket with concentric serrations on both sealing surfaces and faced with soft material such as flexible graphite, EPTFE configuration depending on operating conditions. It is the preferred design when needing improved performance at low seating stresses.
Range available:
- 15 NB to 600 NB to suit ASME/ANSI B16.5 150# to 2500#
- 10DN to 1400DN to suit DIN2697 PN10 to PN400.
- Non Standard as per customers requirement i.e. 10mm to 3000mm.
- Heat Exchanger application with all type of pass partition bar configuration
Available in MOC Metal Core: CS/SS304/SS316/SSS316L/SS321/SS347. Soft facing Material : Graphite/CAF/PTFE ( Exotic material also available on request )
Metal Jacketed Gasket
UKL Metal Jacketed gaskets are specially designed and widely used for Heat exchangers, pressure vessels, flue stacks, boilers etc. The majority of these gaskets are supplied in circular form but can be manufactured to other shapes to suit individual requirements. They are manufactured to suit API, ASME, DIN & BS standards.
All gaskets are custom built to provide accurate & easy assembly of pass partition bars into tube sheet grooves.
Metal jacketed gaskets are custom built gaskets with or without ribs & can be supplied in Carbon Steel, Soft Iron, SS304,& SS316.
Spiral Wound Gasket
Uni Klinger manufactures spiral wound gaskets from 15mm to 3500mm ID as per international standards such as API601, ASME 16.20, ASME B16.47 A& B series, DIN, British standards, JIS etc.
Uni Klinger spiral wound gaskets are subjected to compressibility & recovery test as per IS 7719 & sealability test are conducted at ambient/elevated pressure & temperature.
Fillers used are Graphite, Asbestos & PTFE. Compressibility & Recovery test as per IS 7719 and sealibility test are conducted at ambient pressure and temperature.
Uni Klinger Spiral wound gaskets are approved with all major consultants including EIL & TDC.
Graphite Sheet
Due to excellent Chemical and thermal capabilities of Graphite it is used extensively throughout the Petrochemical and Chemical industries for process duties and Steam application.
It is a good solution for higher temperature and pressure application where Non Asbestos Gaskets are to be used.
Graphite Sheets are available as,
1. Pure Graphite sheets (GS) – A pure exfoliated graphite sheet for high temperature application.
2. Metallic Graphite sheets (GPSM) – A pure exfoliated graphite sheet with tanged Stainless Steel reinforcement for maximum pressure up to 200bar & 450 Degree Celsius temperature.
3. Metallic Graphite sheets (GSLS) – pure exfoliated graphite sheet with plain Stainless Steel Foil insert for ease of handling.
Graphite Sheet sizes available 1Mx1M & 1.5Mx1.5M maximum up to 3mm thickness.
Expanded Ptfe Sheets
UNISIL soft-chem,The softest PTFE material for applications where just minimal surface pressures are possible.
Multidirectional expanded PTFE material. Excellent corrosion resistance together with superior creep resistance and sealability create a highgrade gasket material for a wide application field. The best choice for economical plant-wide use on services up to 260°C and pressures up to 200 bar.
UNISIL soft-chem possesses universal resistance
against common chemicals, except melted alkali metal,
fluorine at liquid and gas states. It is free from asbestos
and other lung-intruding materials.
UNISIL soft-chem is an asbestos free material and meets
the FDA requirements, doesn’t have any
corrosion and is able to be stored without any time limits.
And is also suitable for oxygen applications.
General Features:
- 100% Pure P.T.F.E.
- Good sealability
- Good flexibility
- Highly compressible
- Resistant to creep and cold flow
- Easy to cut and install
- Low compressive load to seal
- Can seal rough or damaged flanges
Compressed Non Asbestos Fiber
Uni Klinger manufactures entire range of Non Asbestos ( UNISIL ) gasket sheets.
All grades of UNISIL are manufactured with 3 X A features.
What is 3XA?
Anti Stick – This eliminates the need for application of grease to flange surface. Results in faster and safer flange cleaning. Ensures better sealing with replacement Gasket.
Anti Corrosion – This finish reduces the amount of leachable chlorides at the contact Surface with flange thus reducing the corrosive effect of Flange material.
Anti Leak – This property confirms to irregularities of flange face giving better Micro-Sealing.
UNISIL non asbestos gasket sheets are manufactured in metallic & non metallic to cover variety of applications in the industry.
Sheets size available: 1.5M x 2M, 1.5M x 4M, 1.5Mx6M
Thickness available: 0.5mm to 6mm
Compressed Asbestos Fiber
Klinger gasket sheets are manufactured as per IS2712:1998.
Klinger high grade sheets are manufactured with 3XA features.
What is 3XA?
Anti Stick This eliminates the need for application of grease to flange surface. Results in faster and safer flange cleaning. Ensures better sealing with replacement Gasket.
Anti Corrosion This finish reduces the amount of leachable chlorides at the contact
Surface with flange thus reducing the corrosive effect of Flange material.
Asbestos Free Surface This property confirms complete Asbestos free surface without changing any Chemical and Physical properties of Gasket.
Sheets are manufactured in Metallic & Non-Metallic to cover maximum pressure up to 200bar & temperature up to 550 degree C.
Sheets size available: 1.5mx2m, 1.5m x4m ,1.5mx6m
Thickness available: 0.5mm to 6mm thickness.
Advantages:
- UKL has been approved by BIS to manufacture all grades of sheets with ISI Mark
- Klinger gaskets are designed for 0.25ml/minute leak rateas against 3ml/min allowable leak rate as per DIN3535/6
Pilot Operated Safety Valve
The SVP-7200 pilot operated pressure relief valves are able to operate at considerably higher set pressure than is possible with spring loaded safety relief valves, the valve operation and lift are unaffected by back-pressure.
The AST pilot operated safety relief valves are designed and manufactured according to 97/23/CE P.E.D. and ASME VIII, API527 requirement. They have passed several laboratories tests to obtain the conformance to the Pressure Equipment Directive, PED 97/23CE, accordingly to the product regulation EN ISO 4126-4 for use with gas, vapour and liquid. Many other homologations and approvals are available like ATEX, GOST R for Russia and others.
Different pilots characteristics are available like pop action or modulating, non- flowing or flowing on dependence of customer needs.
AST provide a wide range of materials, flange styles and options to meet the most demanding pressure relief application.
Orifice Sizes: From “D” to “T” according to API 526; full bore orifices available.
Connections: From NPS ½ x 1 to NPS 8 x 10, also available with double outlet flanges
Inlet flanges ratings: Up to Class 2500
Features and benefits
– Full nozzle design
– Flanged connections can be manufactured according to a wide range of standards
– Bubble-tight seats near set pressure allow high operating pressure and are not as sensitive to vibrational and pulsating service
– Available with metallic or soft seats
– Vertical pilot mounting ensures consistent set pressure and blow-down as contrasted to erratic, horizontally mounted pilots
– All pressurized parts are hydraulically tested
– The high flow coefficients allow the most economical sizing of the valve
– Materials in compliance with NACE standards and wide range of optional exotic materials
– A variety of accessories and options are available like fields test connection, field test indicator, backflow preventer, pilot supply filter, pressure spike snubbers and others
Safety Valve For Steam Boiler
The SMS-7100 direct spring operated pressure relief valves has been designed to protect against excess pressure steam boilers and to provide superior performance.
These valves are designed and manufactured according to 97/23/CE P.E.D. and ASME I and are approved according to 97/23/CE P.E.D. These valves have many other homologations and approvals; ATEX, AQSIQ for China, GOST R for Russia and others
Double blow-down ring guarantees the over-pressure and the reseating-pressure required on section I of the ASME code. Special design of the disc eliminates the distortion due to thermal stress for maximum seat tightness. Available with open or closed bonnet.
Orifice Sizes: From “D” to “T “
Connections: From NPS 1×1 ½ to NPS 8×12 – DN 25×40 to DN 200×300
Inlet flanges ratings: Up to Class 2500 – PN 320
Features and benefits
– Valve bodies are heavy duty design
– Full nozzle design
– Flanges can be manufactured according to a wide range of standards
– Dual blow-down ring for more precise performance: 3% over pressure and 4% blow-down
– All pressurized parts are hydraulically tested
– Seats lapped to optical flatness for tight shut-off
– The high flow coefficients allow the most economical sizing of the valve
– Among foreign certifications
– Ease maintenance
– Proven reliability
Control Valve
The CV-8000 have an extensive choice of type, sizes, body ratings, trim styles and materials to provide the user with maximum control and throttling versatility. Our range include globe single seated, globe double seated, three way combining, diverting and angle.
Heavy duty construction of high quality cast steel and stainless steel trim to guarantee quality, reliability and minimise downtime and maintenance costs. Advanced conception design gives maximum part interchangeability degree
The AST control valves are designed, manufactured and tested according to 97/23/CE P.E.D. and IEC60534 requirement. Many other homologations and approvals are available; ATEX, GOST R and others.
AST provide a wide range of materials, flange standards and options to meet the most demanding application.
Flow characteristics: Equal percentage, linear and quick-opening.
Connections: From NPS 1” to NPS 16”
Flanges ratings: Up to Class 2500
Tightness class: Metal seated with class IV or V according to IEC60534-4, Soft seated with class VI according to IEC60534-4
Features and benefits
– Globe, angle and 3-way body
– All pressurized parts are hydraulically tested
– Flanged connections can be manufactured according to a wide range of standards
– Extension bonnet for high and low temperature service
– Bellows seal bonnet for service when stem leakage can not be tolerated
– Standard packing are done with teflon (up to 200°C) rings or graphite rings (above 200°C), different solution for packing can be provided, including vacuum service
– Easy maintenance
– Materials in compliance with NACE standards and wide range of optional exotic materials
– A variety of accessories and options are available like hand-wheel, positioners (pneumatic, analogical and digital), booster, quick-exhaust, limit switch, reservoir volume tank etc.
Safety Relief Valve
Pressure Relief Valve Type–SV-200-LP, SV-200-MP, SV-200-HP & SV-300
This product range is mainly used for Thermal Relief application but thanks to the certified coefficient of discharge for gas and liquid it can be used also for pressure relieving application. Types SV-200 covers the application where users have preference for screwed connection. These valves are available with inlet sizes from ½” to 1” and pressure from 0.8 Bar to 400 Bar for Gas & up to 1500 Bar for Liquid in various material combinations. Type SV-300 has flanged end connections with an integral casted body.
Media : Gas, Steam and Liquid.
Over pressure : Gas and Steam and Liquid 10%.
Blowdown : Gas and Steam 5% to 7%
Orifices: from “b” to “f”.
Set pressure range : From 0.8 bar to 400 bar (for Gas), up to 1500 bar for Liquid.
Temperature range : From -200 °C to 400 °C.
Materials : Carbon Steel, Alloy Steel, Hastelloy, Monel and other material upon request.
Options : Bellows, Flushing nozzles, Lifting lever, Test gag, Resilient or Hardened seat
Our Vision
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.
