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Standard Features for UPPC-6/8 :
Two drum sizes as standard with the machine 6" and 8" perforated pans.
Variable drum speed (3 - 40 rpm).
Electrical hearing of inlet air & Pulling air fan.
Stainless steel perforated drum has a plexi door and housing.
Product temperatures measurement & Integrated peristaltic pump for coating.
Recording of critical process data in 21 CFR part 11 certified software.
Controls by Allen bradley and 12.1” IPC by a touch panel control with trends.
Report on Excel file can be exported to USB to view on computer.
The4M8-Homogeniser is a lab liquid and semi solid mixer Homogenizer in which small batches of 1-2-5ltr. Can be processed.
The mixing systems contains a high flow low shear homogenizer and a contra rotating mixing arms and wall scrapers. Typical Applications, creams ointments, pastes.
4M8-Homogneiser For semi-solid homogenization, gelification and suspension.
For (re)-formulation development, formulation assurance, process consistency, application and academic labs
Variable speed high speed homogenizer
Rotor-stator, high flow-low shear for size reducation till5 micron. Rotation clock and anti clockwise.
Variable speed contra-rotating mixing arm with wall scrapers
Jacketed glass process vessel for 1-2-5Ltrs /batch
Product temperature measurement.
A Fully integrated Continuous drug pelletization system consisting Extruder (Axial | Cone | Dome | Radial | Die Roller | Basket extruder etc.) with twin bucket weight assembly and with spherodizer for continuous pelletization, suitable for Large ascale production of pellets.
This System fully integrates the extrusion and twin spheronization processes for converting drug formulations into free flowing spheres of controlled shape and sizes from 300 top large micron pellet sizes as desired.
Spheronizer is a batch process with approx one batch taking 3-6 minutes in an hour we can have 10-12 batches Spheronizer is available from R&D to Production level batches with minimum 50 gms to maximum 300 kgs /hr capacity.
High shear granulator is the new mixer range that builds on the proven Umang technology and its benefits. Similar design of process bowl, mixer and chopper ensures that process and validation wise there is no difference to the mixing process. This unique design of process bowl, mixer and chopper makes the not only a perfect wet granulator but also an ideal machine.
It is a centrifugal processing of single unit operation.
The process involves the deposition of successive layers of an active compound onto nonpareil seeds resulting in the formation of uniform size pellets.
The operation is carried out using a Drug layering rotating plate, Dry powder dusted on nonpareils adheres, increasing their size and forming larger pellets. As per requirements.
Growth occurs by a process of process of blending of powder / liquid binding and consolidation. After liquid addition and dusting creates the correct diameter pellets, then tumbling of the coalesced aggregates increases their sphericity.
The requirements of process validation or Good Manufacturing practices (GMP) are simplified as the complete spheroid production process is restricted to a single processor, min. size possible 200 microns.
Cone extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.
Cone Extruder gives mild compaction and is ideal for most of the Pharmaceutical formulation related to pelletization.
Cone extruder consist of Hopper for loading of wet mass, Hopper as internal blades connected to gear to rotate and push material in a systematic manner in to the feed hopper of Extruder Chamber, Extrusion chamber is Jacketed from outside for circulation of cold water to maintain temperature of the product in case the product is sensitive in nature.
Extrusion chamber consist of twin screws which transfer the material towards the pressing cam and out from the perforation of the screen of desired dia.
Die Roller Extruder as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm. Material is charged in the hopper manually, hopper consist of drum and blade provision attached to the motor it rotates and drives the material into the feeding hopper in between the rollers and due to the pressing nature material comes out from the perforation and we get extrudes.
A suitable binding agent is sprayed from the top into the fluidized product causing controlled agglomeration. The agglomerates formed are subsequently dried The Umang Mini Lab Bottom top spray has been developed to meet the pharmaceutical industry’s requirements for flexibility in unit operations and is based on the principle that one basic unit can be used for numerous processes simply by interchanging a module.
Hot Melt Extrusion is the upgraded version of Twin screw Extruder with heating as an element, the whole process involves hopper for feeding the raw material along with waxes which is pre mixed in solid form.
Hot Melt Extrusion is the new mixer extrusion range that builds on the proven Umang technology and its benefits. Similar design of the twin screws, extrusion die and cutting mechanism in the process and validation, so that there is no difference to the extrusion process.
This unique design of segmented twin screws, mixing attachments and cutting makes the not only a perfect hot melt extrusion granulator but also an ideal machine for performing one stop operations.
The 4M8-Spray Dryer is lab spray dryer for samples from 1-200ml.
The slurry is sprayed through a bi-fluid or ultrasonic nozzle.
Particle range: 2-80 um micron.
High Yield can be achieved even when processing small quantities.
The system can handle highly “unstable” temperature sensitive materials.
A fully integrated spray drying unit for dryer for small and large slurry samples.
Suitable for pre-formulation development , formulation assurance, Process consistency applications and academic laboratory use.
Integrated Mixer & Extruder is a compact design equipment with production capacity of 150 kgs of pellets per hour on continuous basis. In consist of 75 ltrs hopper on the top with rotating arm to push material into the feed hopper of extrusion chamber consisting 02 rollers with a 0.3mm gap in between them one is perforated (Die Roller) and second is knurling the material is pressed in between them and through the perforation extrudes get discharged into bucket assembly.
Continuous Vibratory dryer is the continuous drying range that builds on the proven Umang technology and its benefits. Similar design of Vibration distribution plate and vibrators ensures that process and validation wise there is no difference to the drying process. This unique design of process plate, and vibrators makes the not only a perfect drying system but also an ideal machine.
Integrated Extruder Spheronizer is Pharma pellet making machine is a batch process with approx one batch taking 3-6 minutes in an hour we can have 10-12 batches Pharma pellet making machine is available from R&D to Production level batches with minimum 50 gms to maximum 300 kgs /hr capacity.
Die Roller Granulator as two rollers one is perforated and the second is knurling roller both are horizontally placed with minimum gap of 0.3mm.
Material is charged in the hopper manually, hopper consist of drum and blade provision attached to the motor it rotates and drives the material into the feeding hopper in between the rollers and due to the pressing nature material comes out from the perforation and we get extrudes.
Redial Granulator Extruder is the new extrusion range that build on the proven Umang technology and it benefits. Similar design of process screws, cams and meshes ensure right size of extrusion from 400- 1500
Radial Granulator extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns. Radial Granulator Extruder gives mild compaction and is ideal for most of the Pharmaceutical formulation related to pelletization.
Radial Granulator extruder consist of Hopper for loading of wet mass, Hopper as internal blades connected to gear to rotate and push material in a systematic manner in to the feed hopper of Extruder Chamber, Extrusion chamber is Jacketed from outside for circulation of cold water to maintain temperature of the product in case the product is sensitive in nature.
Extrusion chamber consist of twin screws which transfer the material towards the pressing cam and out from the perforation of the screen of desired dia.
Radial Granulator extruder is available from R&D to Production batches with minimum output of 250 gms and maximum 150 kgs/hr
Radial Granulator Extruder are cGMP complied equipments with self standing model for Production scale & table top model for R&D scale.
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Cone Granulator extruder is widely used for making pellets of different sizes starting from minimum 400 microns to maximum 2000 microns.
Cone Extruder gives mild compaction and is ideal for most of the Pharmaceutical formulation related to pelletization.
Cone Granulator extruder consist of Hopper for loading of wet mass, Hopper as internal blades connected to gear to rotate and push material in a systematic manner in to the feed hopper of Extruder Chamber, Extrusion chamber is Jacketed from outside for circulation of cold water to maintain temperature of the product in case the product is sensitive in nature.
Fluid Bed Processor is a very good technology to make granules from powder using top spray method. The technology is most suited as the same equipment can be used for top spray granulation, bottom spray coating & drying all 03 parameters in the same equipment thereby reducing the nos of equipment used for a process.
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.