Thermoforming describes the process of heating a thermoplastic sheet to its softening point, stretching it over or into a single-sided mold, and holding it in place while it cools and solidifies into the desired shape. The thermoplastic sheet is clamped into a holding device and heated by an oven using either convection or radiant heat until it is softened. The sheet is then held horizontally over a mold and pressed into or stretched over the mold using vacuum pressure, air pressure, or mechanical force. The softened sheet conforms to the shape of the mold and is held in place until it cools. The excess material is then trimmed away and the formed part is released. Excess material can be reground, mixed with unused plastic, and reformed into thermoplastic sheets.

Thermoforming is a generic term for the manufacturing of plastic components through the vacuum or pressure forming processes. An overview of the single-sheet thermoforming process consists of heating extruded plastic sheet and forming the sheet over a male mold or into a female mold. Depending on what type of mold a customer selects, the thermoforming process allows the customer the ability to receive a part with the same aesthetic properties as an injection-molded part at a fraction of the tooling expense involved when you compare the cost in injection molding.

There are many types of Thermoforming process is available. For example single sheet thermoforming, lug assisted, Pressure forming, Vaccumforming, twin sheet thermoforming. Twin-sheeting is heating two sheets of plastic and then forming and sealing the two sheets of plastic together during the forming process. Materials like PVC, ABS, PETG, ACRYLIC, PP, HDPE can be thermoformed up to 10 mm thickness.

Materials used in the Heavy gauge Thermoforming includes ACRYLIC, HDPE, LPPE, PP, PVC, PETG ,Polycarbonate. Our Heavy gauge Thermoforming expertise allows us to produce custom made plastic parts with an elegant look for Medical Devices, Outdoor equipment’s such as Car tire Inflator, Frame equipment tractor roofs, Golf cart roofs etc.…. Another advantage of Heavy gauge Thermoforming, is lower tooling cost and much lower minimum quantity runs. Economical low-volume runs are possible with thick gauge thermoforming as opposed to much more expensive upfront tooling cost of injection molding. All of this is achieved, while controlling the aesthetics and incorporating the colors and branding of our customers.

Medical Equipment manufacturers look upon Thermopack to provide them with rigid plastic parts and solutions that are cost effective and their usage is felt on multiple fronts. Our scope includes the following Innovative Plastic Designs to solve new industry challenges: Thermopack has an able design team who put its efforts and skills to design to the maximum accuracy to meet customers satisfaction. Thermopack is the destination for a customer seeking solution for all his needs regarding Medical Equipment.

Therm O Pack can design and supply thermoformed and vacuumformed trays for safe transport of your components inside or outside your factory. These trays offer you an ideal solution to safely move products and components from location to location in your facility on your end and to customer safely and damage free. We Do Vacuumforming of various plastic sheets such as ABS, HDPE, PP and HIPS for Handling tray applications, Engineering component packing, stacking and to cover machines. We also custom vacuumform these materials depends of application and requirement of customer.

We have Inhouse facility to make Protos,moulds and a highly qualified design team to find right solution to clients vacuum forming requirements. Usualy the development of a new products are done in a week to 10 days time depends on profile and size of product required.

Therm O Pack entire arsenal single station thermoformers utilizes the latest technology in software and controllers. This ensures a quality vacuum, pressure or twin-sheet molded part is produced on a consistent basis each and every time. Thermopack’s equipment is maintained and updated to incorporate the latest upgrades, heating science and mechanical requirements. This assures Thermopack commitment to being the leader in forming of new and improved materials to meet every application.

Blisters are thermoformed in materials such as PVC,PET and HIPS for packing Toys, Batteries, Electronic components, Baby products, consumer goods, automobile parts, stationeries. In another words these packing is also called clamshell packing due to the shape and mode of packing. We at ThermOPack manufacture Blister Packing, Clamp shell tray, PET Blisters, Antistatic, SD tray, Toys Packing, PP blisters, HIPS Blister Tray for Electronic circuit board manufacturers, Computer hardware manufacturers and plastic toys manufacturers. Especially for Electronic components manufacturer ESD Blisters are supplied with testing certificate.

we use ESD trays for packaging which serves the purpose. We export specialty ESD trays to more than seven countries across the world. These ESD trays ranges from E03 to E10 We manufacture and supply products to various fields in Electronic Industries such as optical fibre cable manufacturer- Panel Covers, Packaging Trays etc.

At Thermopack we do disposable food packaging trays for Fast foods, burger trays, sandwich trays , biscuit trays of various sizes, cake tray, confectionary trays, and other food packaging such as fruits and vegetables. We have fully automated German line to produce these trays in high volume also at clean environment.

​

Biscuit manufacturers

Confectionary manufacturers

Sweets and savories manufacturers

Bakery product manufacturers

Fast food suppliers

Fruits and vegetable farms

Thermopack is leader in design, develop and supply returnable packaging trays and solutions. We cater returnable packaging from heavy metal component such as Shafts, pulleys, gears, clutches , engines, camshafts etc. We do packing solutions for plastic products such as dashboards, trims, bumpers, instrument clusters , large panels . Our returnable packaging trays/separators are familiar with most of the major Automotive such as Daimler India, Ford India, Renault Nissan Automotive and Ashok Leyland.

•  Automotive components manufacturer
•  Casting, Forging and machined components
•  Plastic molded component manufacturers
•  Dashboard, Door trim and other trim manufacturers
•  Light manufacturers
•  Accessories manufacturers

Thermopack has been a leader in design, develop and supply the packaging and hadling tray for automotive parts such as Shaft,cam shaft,gears, engine blocks, heads, aluminium componets, Sensitive plastic parts, Turbo chargers, clutches, steering coloumns, propellers, Head lights, tail lamps and actuators. We have in house facility to make proto and serial production tool depends on the product complexcity and profile. We always work with customer very closely to achive max no of components per tray along with reasonable time and cost.

•  Automotive components manufacturer
•  Casting, Forging and machined components
•  Plastic moulded component manufacturers
•  Dashboard, Door trim and other trim manufacturers
•  Light manufacturers
•  Accessories manufacturers
•  

Thermopack has been a leader in providing ESD protective electronics packaging for more than 2 Decades. Computer parts, microchips, Digital storage equipment’s, cell phone PCB boards, and for other industries we do the design, engineer, make tool, and thermoform custom plastic packaging to protect their sensitive electronic components . We specialize in custom trays of these kind which goes into automatic robot pick and place systems where you need high precision.

• Computer accessories manufacturers
•  Semi-conductor industry
•  Consumer electronics industry
•  Mobile phone manufacturers
•  Toys, Batteries, TV and other electronic item manufacturers

Thermoforming describes the process of heating a thermoplastic sheet to its softening point, stretching it over or into a single-sided mold, and holding it in place while it cools and solidifies into the desired shape. The thermoplastic sheet is clamped into a holding device and heated by an oven using either convection or radiant heat until it is softened. The sheet is then held horizontally over a mold and pressed into or stretched over the mold using vacuum pressure, air pressure, or mechanical force. The softened sheet conforms to the shape of the mold and is held in place until it cools.

The excess material is then trimmed away and the formed part is released. Excess material can be reground, mixed with unused plastic, and reformed into thermoplastic sheets.

India is a growing market for consumer products, out of which packaging plays a major role in retailing the product using innovative packing. Thermopack to assist the manufacturers in developing innovative, eye-catching, plastic package designs that meet new sustainability standards, such as reduction in material usage, effective space utilization of trucks, transportation efficiency and eco-friendly materials. In addition, packages can be designed to suit different needs of different customers depends on their automation facility.