CUB series of miniature CNC profile cutting machines is targeted at small and medium scale industries. Portable CNC machines have almost all the features of a big CNC machine. AutoCAD drawings are converted into codes using the nesting software and transferred to the machine through pen drive. 
The machine cuts all shapes and parts as designed. An accuracy of 0.5mm may be expected from this machine of basic size of 1500mmx3000mm. It is possible to mount two torches of Plasma or oxy-fuel within the cutting width of 1500mm. The length of the machine can be up to 6000mm. Cutting capacity will depend upon the capacity of Plasma cutting machine. Most commonly used range is 1-30mm.
However there is no limit up to 100mm.

 

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Special Features:

• 100% Indian Product.
• Working length upto 3m (Extendable).
• Plasma / Oxy Fuel torch carriage with height control.
• Capacitive torch height sensing for Oxy Fuel.
• Arc voltage control for Plasma.
• Low cost, High durability.
• Portable yet robust.
• Optimal space utilization.
• Cutting cost is reduced to only 30 % by Air Plasma Cutting.
• Possible to cut metals of 0.30 mm thickness.
• Initial Height Sensing (IHS) and Auto Height control for Plasma cutting.
• Capacitive Height Controller for gas cutting.
• Auto ignition for gas cutting.
• Auto nesting software.
• Dependable after sales training & support.
• Plasma Cutting up to 50 mm.
• User friendly.
Usage:
CNC Plate profile cutting machines are commonly used to cut any kind of profile on plate, which requires precision and higher cutting speed.

Models:

• CUB 
• CUMA 

Industres Served:

• Automobile Manufacturing.
• Ship Building.
• Auto component manufacturing.
• Boiler manufacturing.
• Heat exchanger manufacturing.
• Infrastructure.
• Vessel Manufacturing.
• Fabrication.

Spares & Consumables available for the machine:

Consumables:
Oxy-Fuel -
• Torch Nozzle.
• Gas Torch.
Plasma -
• Nozzle.
• Electrode.
• Front Cap.
• Plasma Swirl.
• Contact Tube.
• Electrode Holder.
• Nozzle Holder.

Technocrats offer wide range of state of the art most user friendly CNC Cutting Systems which are considered one of best option in market today. We have made a space for ourselves in a very short span of time as the leading manufacturers of Plasma CNC Profile Cutting Machines and exporter based in Mumbai in India. The features of our machines are developed based on the feedback received from survey & our users. This has made our system most acceptable to users. Learning; the operation is childs job. Hardened & Ground Drive mechanism, Precision rack & pinion, precisely fabricated and machined surfaces produces excellent stability to the system. The rapid speed is achievable in the range of 15 meters per minute. The cutting of sheets of thickness in the range of 0.2 mm or so is possible at speed of 14 meters per minute by our most popular cnc machine model known as CUB. The controller, softwares, drives and motors are from internationally reputed manufacturers and are time tested for their reliable performance. Plasma Cutting power sources up to the capacity for 100 mm and oxyfuel/gas cutting upto 200 mm is readily available from 1500mm width to 6000mm width and length up to 100 meters. Auto plate alignment, Auto Nesting is standard feature of our machines. Under water cutting, fume extraction system and pollution controlled enclosures are provided as per the requirement of customers. System can be designed for multi functions such as drilling, taping, marking, beveling etc as per the requirement. Computerized Numerically Controlled Plasma/Gas profile cutting system provides most economical solution for metal cutting for fabrication industry. All drawings produced in AutoCAD is imported into the nesting software and the desired codes (G&M) are transferred to the CNC controller which in turn controls drives to cut shapes in an optimum order. Basic system of X-Y table, motors with drives, Auto height control systems, Plasma cutting torch, Gas cutting torches, Plasma power supply, Gas supply manifold etc. Air, oxygen, Argon, Argon+Hydrogen, Nitrogen etc. are used as plasma gas in combination with shielding gas depending upon the materials being cut. Air and oxygen are used for mild steel cutting with plasma for economic reasons. (adsbygoogle = window.adsbygoogle || []).push({}); All ferrous and non-ferrous materials can be cut with Plasma. However Plasma cutting of mild steel is limited to 50mm thickness for economic reasons. Gas cutting (oxy-fuel) is possible up to 300mm thicknesses

The CNC Controlled Pipe Profile Cutting Machine provides wide working range from diameters 30mm to 1500mm and pipe lengths from 100mm to 12000mm using oxy fuel or plasma.
Different Models such as "PUMA-RX" & "PUMA-BX" covers almost entire spectrum of requirements, Puma is a simple 3-Axis Machine with Disc supports for pipe. Minimum & Maximum dia. Depends upon the size and spacing of disc on shaft. Bevel Cutting at ends are possible by adjusting the angle of torch manually. Puma-BX is 5 axis Machine which meets almost all known requirements for pipe profile cutting. Auto Cad Drawing are imported into the controller for further processing. Once the command is given cutting is done automatically on both the ends without any interference. The most important feature of this machine is it is very simple to learn and operate. Any Computer Operator can be trained within 2 hours.
By simply clicking on a joint one can select the job for cutting. Intelligent Fume Extraction System and Air Conditioned Control Cabin is supplied on request which makes it convenient for the users to work in deserts and hot places.
The CNC based pipe profile cutting machine PUMA, is a unique innovative product from Technocrats Plasma Systems. It can be used for all profile cutting needs on smaller as well as bigger size pipes. It is available in different size variants. Puma can either be Chuck driven or Conveyer driven. The machine uses state-of-the art technology in cutting (plasma or oxyfuel), electronics and software. It delivers superb cut quality and productivity at a much lower overall cost. It eliminates time consuming processes of forming templates and manual cutting and subsequent grinding. It produces smooth cut profiles as per drawings and all that in a fraction of the time involved in manual processes. All these qualities put together, Puma profile cutting equipments provide an excellent ROI.
Boon for round pipe/rectangular pipe profile cutting applications. Enhances productivity several folds. Can cut profiles on circular and rectangular sections. AutoCAD drawings of the pipe are unfolded in our software and converted into codes by nesting software. Option for plasma or oxy fuel cutting. Infrastructure projects, power projects, cement plant projects, pipe line projects, material handling projects find this product most productive for their projects. Beveling attachment produces bevel cut required for welding on profiles.

 

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Special Features:

• Two Variants - chuk -held/Resting on conveyor.
• Profiles in accordance with AWS and API Standards (Mitre, Saddle, hole) or any other profile extracted from drawings.
• Suitable for Plasma/Oxyfuel.
• Precision Guide ways.
• Digital AC Servo drives and motors for high speed, superb control, high precision and high repeatability.
• Low backlash (<7 arcmin) heavy-duty gearboxes for smooth motion.
• Cable drag chains for hoses and cables.
• Positioning Accuracy: +/- 0.5 mm, Repeatability: +/- 0.5 mm
• Drive rack mounted directly on surface with pprecision guide ways for precise alignment.
• Drive Speed upto 15m/min.
• Provision for beveling.
• Software for unfolding and DNC software built-in.
• Upto six controlled Axes with precision machined Rack & Pinion Drives / Ball screw mechanisms.
• Working Length – Flexible (1m to 20m).
• Chuck as well as disc support.
• 3-axis & 5- axis models.
• Possible to cut bevel on all profiles.
• Accepts AUTOCAD drawings (.dwg, .dxf etc).
• Possible to pierce up to 50mm thick metals.
• Longitudinal Conveying.
• Versatile- Can cut any profile.
• Numerous Interface Options.
• BEVEL unit can be added.
• Bluetooth Enabled.
• Provision for scissor supports (chuck held type).
• Provision for longitudinal transfer of pipe (Conveyor Type).
• Torch Height Control (Optional).
• Plasma & Oxy-fuel cutting.
• Remote diagnostics.
• Super cut quality.
• Maintenance free.

Technocrats offer wide range of state of the art most user friendly CNC Profile Cutting Machines which are considered one of best option in market today. We have made a space for ourselves in a very short span of time as the leading manufacturers of Plasma CNC Profile Cutting Machines and exporter based in Mumbai in India. The features of our machines are developed based on the feedback received from survey & our users. This has made our system most acceptable to users. Learning; the operation is childs job. Hardened & Ground Drive mechanism, Precision rack & pinion, precisely fabricated and machined surfaces produces excellent stability to the system. The rapid speed is achievable in the range of 15 meters per minute. The cutting of sheets of thickness in the range of 0.2 mm or so is possible at speed of 14 meters per minute by our most popular cnc machine model known as CUB. The controller, softwares, drives and motors are from internationally reputed manufacturers and are time tested for their reliable performance. Plasma Cutting power sources up to the capacity for 100 mm and oxyfuel/gas cutting upto 200 mm is readily available from 1500mm width to 6000mm width and length up to 100 meters. Auto plate alignment, Auto Nesting is standard feature of our machines. Under water cutting, fume extraction system and pollution controlled enclosures are provided as per the requirement of customers. System can be designed for multi functions such as drilling, taping, marking, beveling etc as per the requirement. Computerized Numerically Controlled Plasma/Gas profile cutting system provides most economical solution for metal cutting for fabrication industry. All drawings produced in AutoCAD is imported into the nesting software and the desired codes (G&M) are transferred to the CNC controller which in turn controls drives to cut shapes in an optimum order. Basic system of X-Y table, motors with drives, Auto height control systems, Plasma cutting torch, Gas cutting torches, Plasma power supply, Gas supply manifold etc. Air, oxygen, Argon, Argon+Hydrogen, Nitrogen etc. are used as plasma gas in combination with shielding gas depending upon the materials being cut. Air and oxygen are used for mild steel cutting with plasma for economic reasons. (adsbygoogle = window.adsbygoogle || []).push({}); All ferrous and non-ferrous materials can be cut with Plasma. However Plasma cutting of mild steel is limited to 50mm thickness for economic reasons. Gas cutting (oxy-fuel) is possible up to 300mm thicknesses

Technocrats Plasma Systems "KALI" series of plasma cutting machines will help you get your cutting and gouging jobs done faster, easier, more reliably and at a lower cost. View the complete line of KALI Series, torches & consumables and accessories.

Description / Specification of Plasma Cutting Machine

We are involved in offering a wide range of Plasma Cutting Machine to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Plasma Cutting Machine. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Plasma Welding Machine

We are involved in offering a wide range of Plasma Welding Machine to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Plasma Welding Machine. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Micro Plasma Welding Machine:

In Micro Plasma Welding, a second nozzle is used in addition to shielding gas nozzle. Through this second nozzle, plasma flows, surrounding and constricting the arc, which leads to a high power density and stability. The surrounding gas protects the melt bath of oxidation. 
The advantages of plasma arc welding are: - higher welding speed and less distortion as well as a higher insensitivity regarding changes in distance. Due to the stabilizing effect of the plasma it is possible to work even with low currents. This makes micro plasma welding suitable for joining very thin metal sheets.
 

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Special Features:

• Power Source built around Inverter Technology with highly stable welding Arc & Precision low current pilot arcing.
• Machine is ready to use for operation with controls for gas Pre-Flow, gas Post-Flow, Up Slope & Down Slope.
• Selectable Pilot current upto 10A.
• Machine is capable of adapting external compact & portable water chilling unit.

Benefits:
• High welding speed.
• Less distortion.
• Models capable to weld sheets from 100 microns to 1 mm thickness.
• Built-in Pilot Arc system.
• Pulsing facility available for perfect and smooth welding.

Models:

• MPW - 25 
• MPW - 50 
 

Usage:
• Brass welding.
• Copper Tin coated wire welding.
• Teflon coated medical guide wire welding.
• Thermos bottle manufacturing.
• Fine wire mesh manufacturing.

Industries Served:
• Aircraft Manufacturing.
• SpaceShip manufacturing.
• Chemical Plant Manufacturing.
• Piping.
• Boiler.
• Instrumentation.

Spares & Consumables available for the machine:

• Contact Tip.
• Nozzle.
• Ceramic Sleeves.
• Water Cooled Micro Plasma Torch with cable.

Oxy fuel cutting or oxy fuel welding are processes that use fuel gases and oxygen to weld and cut metals respectively. Pure oxygen is used to increase the flame temperature to allow localized melting of the work piece material in a room environment. A common propane/air flame burns at about 2000 degree Celsius, a propane/oxygen flame burns at about 2500 degree Celsius and acetylene/oxygen burns at about 3500 degree Celsius. In oxy-fuel cutting, a cutting torch is used to heat metal to kindling temperature. A stream of oxygen is then trained on the metal and metal burns in that oxygen and then flows out of the cut (kerf) as an oxide slag. Process requires Gas cylinders for oxygen and acetylene, gas regulators, gas hoses, non-return valve, torch. This can cut only mild steel.

Portable Shape Cutting Machine
This is a semi-automatic shape cutting machine which cuts any shape as per the template. The templates are of magnetic steel. The magnetized stylus moves on the vertical surface of the template and cuts the shape as per the contour of the template. Its portable hence convenient to use in the yard, field etc. It requires single phase power supply of 230 volts.

Portable Flame Cutting Machine
This is motorized portable flame cutting machine which moves on aluminium track of  length. This can be also used for circle cutting by connecting to an attachment. Majority of flame cutting is done with this type of machine.

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Special Features:

• 100% indigenous design, suitable for Indian conditions. 
• Machines are light weight and heavy duty.
• Machines are suitable for both field and in house works.

Variants:

• Portable Shape Cutting Machine – Mini Ostrich 

• Portable Flame (Pug) Cutting Machine – Oxy 1 

Usage:
• Oxy Fuel Cutting Machine is used to cut Mild Steel, where production is required.
• These machines are used in any fabrication work except under water cutting, 
where plasma is needed to be used.

Industries Served:
• Railway Projects.
• Vessel Manufacturing.
• Boiler Manufacturing.
• Material Handler Manufacturing.
• Chemical Plant Manufacturing.
• General Fabrication.

Spares & Consumables available for the machine:

• Gas Cutting Nozzle.
• Gas Cutting Torch.
• Oxygen and LPG/Acetylene.

MMA process use drooping characteristic power source and consumable electrodes which produces arc by scratching the electrode with the job forming a short circuit. It is only when the short circuit is broken, arc is formed and the main welding current starts flowing. Welding takes place as the electrode gets fused with the job under the cover of the slag. In case of TIG, arc starts between tungsten electrode (non-consumable) and the job under the cover of inert gas. Arc is started by scratching the tungsten electrode with the job or using a high frequency unit which initiates the arc between the tungsten electrode and the job.

• SAPPHIRE Series MMA/TIG Welding Machines
Diode based power sources are the basic type arc welding power source used for MMA/TIG applications. Current control is achieved through saturable core reactor. Very reliable power source but not recommended for radiographic welding application as there is no dependable feedback for maintaining the output current constant due to fluctuation of input supply or change in load. Power factor is poor for these power sources.

• TD Series MMA/TIG Welding Machines
Thyristorised power sources have current feedback control which maintains the set output current constant. There can be many welding features such as up slope, down slope, pulsing, etc. which can be incorporated in this type of power source. Efficiency and power factor of these machines are better than diode based machines.

• SOLARIS Series MMA/TIG Welding Machines
Inverterised Welding machines are manufactured using switching devices such as IGBT (Insulated Gate Bipolar Transistor) MOSFET etc. This makes the power source very compact in size, very efficient and best in power factor. These power sources are incorporated with digital technology such as DSP etc. Fully programmable machines are available under this category.

• AC DC TIG Series MMA/TIG Welding Machines
A power source which can be used as Alternating OR Direct current power source with high frequency and programmable welding features. AC TIG is used for Aluminium Welding. Thyristorised or inverterised power sources are available with AC/DC characteristics. Welding transformers (AC) with DC suppressor, High frequency unit and TIG torch is used as AC TIG welding machine for Aluminium Welding applications. But this cannot weld precision jobs.

• MINIWELD Series MMA/TIG Welding Machines

Gas Metal Arc Welding (GMAW), sometimes referred to by its subtypes Metal Inert Gas (MIG) Welding or Metal Active Gas(MAG) Welding, is a Welding process in which an electric arc is formed between a consumable wire electrode and the work piece metal, which heats the work piece metal, causing them to melt and join. Along with the wire electrode, a shielding gas is fed through the welding gun, which shields the process from the contaminants in the air. The process can be semi-automatic or automatic. A constant voltage, direct current, power source is most commonly used with GMAW, but constant current systems as well as alternating current can be used. There are four primary methods of metal transfer in GMAW, called globular, short circuiting, spray and pulsed spray each of which has distinct properties and corresponding advantages and limitations. It is a faster and economical welding process. Almost all metals can be welded with this process Argon, Argon+CO2 or only CO2 is used as shielding gas depending upon the metals to be welded. Inert gas(Argon) is used for Aluminium, SS etc. Active Gas CO2 or mixture of Argon+ CO2 is used for mild steel welding. Sometimes flexed cored wires are used.

Diode based MIG/MAG (CO2) Welding machine
These are constant voltage power sources. Output voltage is selected in steps. The selected voltage remains almost constant but fluctuates with the fluctuation of input supply voltage. There is no feedback control to maintain the voltage constant. Wire feeder is used for consumable electrode feeding. Spool of wire is mounted on the wire feeder which has two or four roll mechanism driven by a DC permanent magnet motor or Print motor with servo control which ensures constant feeding of wire. Electrode and shielding gas are fed through the torch. Gas flow rate is controlled manually using flow meter and regulator. CO2 gas is hygroscopic in nature hence absorbs moisture as soon as released from the pressurized cylinder. A preheater is used in the gas supply line soon after the cylinder for heating the gas as moist gas spoils the weld quality.

Thyristorised MIG/MAG (CO2) Welding machine
Thyristorised MIG/MAG (CO2) Welding power sources are generally constant voltage power source but sometimes constant current characteristics are also provided as an option. This has feedback control for maintaining set voltage (or current in case of constant current option) constant. The output voltage can be set steplessly. Such power sources are also available with programmable features and synergic options. Wire feeder, welding torch, gas flow meter and regulator, gas preheater are essential accessories for welding. This type of power source produce more reliable quality of welding compared to diode based power supply.

Inverter based MIG/MAG Welding Machine
Inverterised MIG/MAG power sources are designed for constant voltage or combination of constant voltage/constant current characteristics. The weld quality, efficiency and overall productivity with this type of power source are maximum. The spattering is negligible. It is possible to achieve weld quality as close to TIG process for pipe welding applications. The output characteristics of the power source and wire feeding may be programmed to achieve desired welding parameters for superior weld quality. It is more convenient to integrate such power sources for automation applications. Wire feeder, welding torch, gas flow meter and regulator, gas preheater are essential accessories for welding.

Submerged Arc Welding (SAW) is a common arc Welding process. It requires a continuously fed consumable solid or tubular (flux cored) electrode. Molten weld and the arc zone are protected from atmospheric contamination by being “submerged” under a blanket of granular fusible flux consisting of lime, silica, manganese oxide, calcium fluoride and other compounds. When molten, the flux becomes conductive and provides a current path between electrode and the job. The thick layer of flux completely covers the molten metal thus preventing spatter and sparks as well as suppressing the intense ultraviolet radiation and fumes that are a part of the SMAW process.

SAW is normally operated in the automatic or mechanized mode, however, semi-automatic (hand held) SAW guns with pressurized or gravity flux feed delivery are available. The process is normally limited to flat or horizontal fillet welding positions. Deposition rates approaching 45kg/hour is possible with this process. This requires constant voltage power source.

Diode based SAW power source
Diode based SAW power source has output voltage controllable in steps with no feedback control for voltage or current. Motorized trolley for voltage or current. Motorized trolley is used for carrying the welding head with wire feeder, wire spool and the flux hopper. Displays for welding voltage, current, wire feed speed and the trolley speed are available. These power sources are rated for continuous duty and welds for hours together without stopping.

Thyristorised SAW power sources
Thyristorised power source has feedback control for voltage. This also has feature which limits the current to designed level as protection. This type of power source allows step less control of output voltage and maintains the set voltage constant.

Inverterised SAW power source
Inverterised SAW power source is incorporated with constant voltage/constant current characteristics. They allow step less selection of output voltage. The weld quality is superior with this type of power source.

Features:

• Provides smooth, stable and precise oscillating movement of the welding torch.
• Increases sidewall fusion, eliminates undercut.
• Improves weld quality and appearance .
• Independent dwell settings and speed settings for each side.
• Compatible with PTA, GTAW, PAW, GMAW, FCAW and SAW weld processes.