Open die forging involves the shaping of heated metal parts between a top die attached to a ram and a bottom die attached to a hammer anvil or press bed. Metal parts are worked above their recrystallization temperatures-ranging from 1050°C to 1250°C for steel-and gradually shaped into the desired configuration through the skilful hammering or pressing of the work piece.

While impression or closed die forging confines the metal in dies, open die forging is distinguished by the fact that the metal is never completely confined or restrained in the dies. Most open die forgings are produced on flat dies. However, round swaging dies, V-dies, mandrels, pins and loose tools are also used depending on the desired part configuration and its size.

Although the open die forging process is often associated with larger, simpler-shaped parts such as bars, blanks, rings, hollows or spindles, in fact it can be considered the ultimate option in "custom-designed" metal components. High-strength, long-life parts optimized in terms of both mechanical properties and structural integrity are today produced in sizes that range from a few pounds to hundreds of tons in weight. In addition, advanced forge shops now offer shapes that were never before thought capable of being produced by the open die forging process.

SSF Supplied in below industries

Gear Transmission / Wind Turbine Forgings

Applications include Wind Energy, Industrial, Sugar, Cement, Materials Handling, Marine, Railways

Power
Drive Shafts, Rotor Shafts, Rotor Discs, Nozzles

SSF has advanced capabilities for the manufacture of ring rolled forging.

SSF produces rolled rings
OD = Ø 100 mm to Ø 1200 mm,
Wall Thickness 15 mm to 400 mm,
Height = 25 mm to 300 mm
Weight In Kg. 1 Kg. to 300 Kg.
In ferrous and non-ferrous materials.

Our ability to optimize manufacturing and process capabilities, while offering the "insurance" back-up of 6 ring mills, allows us to deliver the highest quality ring to you in the least amount of time.

Rectangular or profile rings as per customer’s requirement.

Rings are made from Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel.

SSF supplied below industries.

1.Automotive
Bearing Races & General Engineering Parts

2. Material Handling / Construction / Earth Moving
Gears & Rings

3.Oil and Gas
Metal Gasket Rings.

Rings are supplied in As Forged / Heat-treatment (Spheroidize Annealing / Special Annealing / Normalizing / Isothermal) / Solution annealing / Pre-turned / Harden & Tempered / Fully Machined.

CLOSED DIE FORGING is the process whereby this deformation is confined within a shaped cavity in the dies to achieve a desired engineering configuration. Depending on such factors as complexity, tolerances, economics and performance, the dies required to produce Closed Die forgings range from complex multi-segmented PRECISION wrap dies to simple two-piece CONVENTIONAL top-and-bottom dies.

SSF supplied below industries.

1.Automotive
Bearing Races, General Engineering Product, Hub, Differential Case and Cover and Transmission parts

2. Material Handling / Construction / Earth Moving
Gears, Rollers, Idlers, Crane Wheels,

3.Railways
Traction Gears and Bearing Shells

4.Oil and Gas
Metal Gasket, Valve Bodies, Gates, Flanges, Discs for Valves and Forged Fittings

At SSF we offer a full range of in-house machining options to take your forgings to near-finished dimensions.

A combination of over 26 CNC machine & 4 VMC Machine gives us the ability to turn, mill, or bore your parts as specified, with finishes ranging from 500 to 16 RMS.

For CNC Machine Capacity Up-to 100 Kg. Single Pc.
For VMC Machine Capacity Up-to 100 Kg. Single Pc

SSF supplied in below industries with fully machined component

Automotive Parts
Transmission Gears & shaft
Hubs & Sleeves
Bearing Races
Valve Body
Pump Parts
Railway Bearings & hubs
And many more as per customer’s requirement.

Description / Specification of Forging

We are involved in offering a wide range of Forging to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Forging. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design