Our technological adeptness has made us the pioneers of manufacturing and supplying high quality Black Masterbatch. These products are widely recommended for its superior resistance to high temperature which makes it the most suitable Masterbatch for processing pipes, cables, and mulch films. Processed from ultra-fine carbon and PE additives the offered wide range of Black Masterbatch is developed under strict quality regulations to meet the standards of excellent dispersion qualities. Further, our prestigious clients can order varied grades of Black Masterbatch from us at the best price in the industry.

Advantages of Black Masterbatch:

Excellent weatherabilty
High Jetness
Uniform Particle Size
Excellent dispersion
Smooth surface

A-Series Designed for processing plastic waste for reclamation and recycling, LDPE, HDPE, PP, LLDPE, BOPP, HM, Polyester, Nylon, PVC etc. trim scraps, baled or loose film, synthetic fiber and carpet. Agglomerator is ideal to convert plastic waste dense cubes for easy feeding into Extruder. ...

This D-Series is specially design for processing material like - Polyester, Nylon, PP , in fiber, tape, undrawn wiry, big bags, loose ropes, threads etc. Agglomerator is ideal to convert plastic waste dense cubes for easy feeding into Extruder. Description of Operation The densifier operates ...

Beside-The-Press Series granulator are ideal for the processor who has small injection molding machines and wants a lot of value in a small package. This quiet, energy efficient granulator conserves valuable floor space while producing quality regrind from robot-fed sprues, runner and small parts. All models feature tangential feed, case hardened cutting chambers, low-speed motor and staggered rotors with replaceable cassette knives. The staggered rotor design produces more cuts per revolution, resulting in higher throughput. Smaller bites reduce the chance of jamming or shearing. The scissor cutting action of slanted cassette rotor knives produce superior quality regrind. The staggered rotor,. combined with a low-speed motor, offers cleaner, quieter cutting and uses less energy. 

• Staggered rotor
• Hardened Cutting Chamber
• D2 Steel Knives
• Drop down screen cradle
• Tilt Back Soundproofed Hopper
• Low RPM Rotor
• Safety interlock
• Caster Mounted

Panchal provides an ideal choice of granulators for recycling plastic waste from blow molding applications. Waste and rejects of all sizes ranging from diverse small containers up to large plastic barrels and fuel tanks pose no problems. Models can be configured for either central or ...

The Panchal 600, 1000 & 1350mm in-line granulators are dedicated to the direct recycling of waste from thermoformed plastic packaging material. They cut to pieces whole foil, skeletal foil and partially punched foil into high-quality regrind at up to 1,000 lbs./hour. The granulator's fully integrated Roll Feed System –600, 1000 & 1350mm wide – draws in continuous sheet of waste directly from the thermoforming machine. Web in-feed is automatically synchronized to match the thermoforming machine speed. The diameter of the rotor assembly is 250 mm /10" and motor sizes of up to 20HP are available. Highly effective soundproofed encapsulation cuts noise significantly.

Panchal provides an ideal choice of granulators for recycling plastic waste from PET Bottle applications. Waste and rejects of all sizes ranging from diverse small containers up to large plastic barrels and as 20 ltrs pose no problems. Models can be configured for either central or beside-the-press operation. Smaller waste are taken care of by the 16"- Series, large family 24"-Series and 30"-Series machine chew rapidly through larger containers, while the heavy-duty 40" Series and 48" model are designed for really tough tasks. A number of in-feed systems and hopper alternatives tailor the various models to your specific application.

Panchal extruder with strand Pelletizer is one of the proven and sturdy machine which give quality granule with guaranteed output. 

• Base Made of electro Welded steel sheet and channel
• Gearbox unit is helical with case hardheaded and ground profile
• Extruder barrel & screw is nitride steel with Skin hardness
• Hydraulic screen changer with power pack
• Main electric panel with thermo regulation zone & electric drives
• Transmission via V-belt
• Stainless steel water tank for cooling stand
• Strand Pelletizer.

Panchal die-face cutter AIR cooling system offer an advantages to re-granule the plastic material such as LD, HM, LLDPE, PVC, Lubra, Compounds, Masterbatch and filler.

• Specially designed for easy and economical operations
• Possibility to change the size of granule
• No need of water for cooling
• Moisture free granules
• Perfect granules (virgin type)
• Less Space required

Panchal die-face cutter WATER ring type system for Compounding and Master batch & Regranule the plastic material such as LD, HDPE, HM, ABS, PS, etc.

• Specially designed for easy and economical operations
• Possibility to change the size of granule
• No need of water for cooling
• Moisture free granules
• Perfect granules (virgin type) Less Space required

Trim-Series The new Edge-Trim has been designed specifically for use with blown film (Multi-Layer or Mono Layer) to provide small, energy-efficient, non-obstructive recycling of edge trim. Its compact and 'open' construction allow for low maintenance, non-operator dependent and on-line operation. AC vector and direct-drive technology keeps energy consumption down. Plugs and sockets allow for routine maintenance to be carried out by the operator without the need to wait for dedicated maintenance personnel. An air pelletizing system is used for quick and easy access for cleaning while eliminating the problems associate with water-cooled systems. Film, Edge trim, Loose cut-outs, Flakes, Reels etc..

Forced-Feeder System with Vented Extruder with Die face cutter water cooling system for recycling of plastic material such as LLDPE, LDPE, HM, HDPE, PP, HIPS, PC, BOPP, OPP, PS,

Recycling systems can be divided into two types:

> FORCE-FEEDER systems, consisting of a grinding mill, forced feed, extruder, filter and die face cutter designed to recycle plastic materials in film or ground form where grinding mills are used.
> IN-LINE systems formed by a shredder, extruder, filter and die face cutter designed for particular and washing materials such as fibers, fabrics, yarns and film.

• Force-Feeder with Silo for stocking fluffy and rigid material.
• Vented Extruder for removing the volatile and Moisture from Granules.
• Possible to change the size of granules and Perfect granules (virgin type)
• Melt Pressure Transducer.
• Hydraulic screen changer.
• Die-Face Cutter (Air & Water type) System
• Control Panel with advance technology.

Single shaft shredder was primarily conceived for the shredding of plastics but is also used, for example, for processing wood off-cuts and textiles. The outstanding feature of this mid-range single-shaft shredder is its high through-put rate, achieved with the help of the rotor and swing-pusher in-feed system used to force materials into the machine. The geometric shape of the rotor can be adapted and the most suitable cutting blades selected to meet your specific requirements

Double Shaft series has been developed for particularly heavy industrial use. These two-shaft shredders are also known as rotary shears and are suitable in particular for shredding metals and tires. A four-shaft shredder is often used down-stream in a second shredding process to reduce granule size even further, and particularly high through-put rates can be achieved using this combination. Even with low speeds and very high torque the machines are capable of shredding heavy gauge metals. If you need to process very bulky or awkwardly shaped metal objects, a compression feeder will help to ensure the required through-put.

A growing environmental awareness demands an innovative future concept. The recycling of plastic, paper and cardboard is becoming more important, with the amount of waste paper increasing in the coming years. Thus the implementation of PANCHAL machines for economical shredding of plastic, paper and cardboard contributes significantly to the saving of resources and in addition, on the basis of volume reduction, saves on costly storage and production areas. PANCHAL has a suitable machine in their range of shredders for many different applications. Whether the required specification is for large or small quantities of waste, our machines are capable of shredding paper, cardboard, entire sheets or huge paper rolls or any other paper waste accumulating from production, as well as documents or beverage containers made of compound materials. Strong, robust drives and rotors especially configured for paper and cardboard shredding make it possible to process difficult to shred material with a minimum of operational costs. Contact us and we will gladly recommend a machine that is suitable for you.

Designed for Pre-heating of plastic granule before reclamation and recycling, LDPE, HDPE, PP, LLDPE, BOPP, HM, Polyester, Nylon, PVC etc.

Specially designed for mixing Virgin + master batch for homogenizes mixing for better processing extruder for better performance of color.

Specially designed for mixing Virgin + Master batch for homogenizes mixing for better processing extruder for better performance of color. Special tools design as per application.

Specially designed for mixing Virgin + master batch for homogenizes mixing for better processing extruder for better performance of color.

Centrifuge is designed according to the principles of a horizontal centrifuge and includes the combination washing and a subsequent drying of shredded plastic material. The residual humidity of the material before further processing in the Densifier or the extruder is an essential element of the energy consumption of the regeneration plant. The Centrifuge has proved to be the machine best suited to dry the material, which exits the tank with a humidity of up to 40-50%, to a residual humidity of 4 -5 % for LDPE or PP Film and 1 -2 % for rigid material such as HDPE or PP. The mechanical drying is superior to the thermal drying concerning energy consumption.

Panchal provides an ideal choice of granulators for recycling plastic waste from Film, Tape, blow molding & Injection moulded waste. Grinder can be supplied with Wet & Dry both model Wet Grinder give better cutting, less fines generation and long life blade interval.

The Turbo-wash replaces the pre-washing tank of the first-generation washing plants. The machine is designed according to the principles of a Vertical centrifuge and includes a combination of washing and a subsequent initial drying action. It is therefore possible to process very dirty pre-shredded material with high paper content and Aluminum foil residues. The Turbo-wash also improves the recovery rate of the Sink Float Tank.

Centrifugal Dryer (Vertical type) is an Centrifuge which remove surface water from Soft to Rigid material Input Moisture 25% Output Moisture 2-3% Rigid material like HDPE/PS/ABS/PET Flakes Soft material like LDPE/HDPE/PP Film.