CIRCUIT BREAKER

• Live Tank and Dead Tank CB for HV applications
• Vaccuum CB up to 33kV
• SF6 gas  CB from 66kV to 220kV

DISCONNECTORS

Horizontal Centre break or Double break Disconnectors depending on the application.

SURGE ARRESTORS

Metal Oxide type S.A. from 3.3kV to 220kV

RING MAIN UNIT

RMU is a SF6 gas insulated vacuum safe ring for the secondary distribution network as well as primary networks is some applications.

An instrument transformer’s role is to provide accurate inputs to protection, control and metering systems including revenue metering.

The main tasks of instrument transformers are:

• To transform currents or voltages from a usually high value to a value easy to handle for relays and instruments.
• To insulate the metering circuit from the primary high voltage system.
• To provide possibilities of standardizing the instruments and relays to a few rated currents and voltages.

Our offerings:

• Current Transformers
• Voltage Transformers
• Combined Current/Voltage Transformers

Transformers find application in Power Generation, Transmission and Distribution.

Power Transformer – upto 1000 MVA; 1200 kV class

• Generator Transformer 
• Step Up and Step Down Transformer
• Power Transformer
• Interconnecting Transformer (Auto Transformer)
• Trackside Transformer for Railways

Distribution Transformer – 500 kVA & above

• Hermitically Sealed and Conservator type of construction
• Unit Auxiliary Transformer
• Station Auxiliary Transformer
• Energy Effecient Tranformers
• Transformers meant for Solar and Wind Applications
• Transformers meant for Mines Applications

Rectifier Transformer – upto 160 KA DC

• Six pulse transformer with IPT
• Twelve pulse with IPT (Double Deck Construction)
• Bridge Connection
• For Railway Traction

Furnace Transformer – upto 100 MVA

• Arc Furnace Transformer
• Submerged Arc Furnace Transformer
• Ladle Furnace Transformer
• Induction Furnace Transformer
• DC Arc Furnace Transformer

Specialty Transformer

• Testing Transformer
• Transformers having multiple secondaries

Reactors upto 765 kV

• Shunt Reactors 
• Series Reactors

VOLTAGE STABILISER (AIR & OIL COOLED)

The importance of the use of servo voltage stabilizer (single and three phases) with sensitive electronic and electrical equipment is well known. No one likes to risk thelife of costlier appliance, cnc machine, electrical equipment, motor lab equipment, medical equipment etc, by connecting ac voltage which is not stabilized and dips at one point of time and at other point of time rises to very high value. Our voltage stabilizers have been designed to give a constant output voltage for single as well as three phase applications with stability +- % of the efficiency has been maintained as high as 98% or more.

Output voltage stability of servo voltage stabilizer allows the optimum drawing of the current by load and as such no extra electrical power is consumed at low as well as high voltage. Therefore use of servo voltage stabilizer saves power andreduces mdi. The microprocessor control makes operating flaw less.

In unison with Asha Industries, our electrical control panel building workshop covers the complete service from the design and specification of control panels and motor control centres through the building and installation process to the maintenance and repair of panels when in use.

We have been involved in the design and manufacture of electrical control panels for over 20 years, from small motor control panels to large complex panel suites incorporating drives, PLCs and other associated automation equipment.

Our wide range of control panels include:

• Automatic Power Factor Control Panel
• Motor Starter Panel
• L T Distribution Board
• Sub Distribution Board
• Motor Control Centre
• Power Control Centre
• Lighting Control Centre

We are specialized in supplying the finest quality Capacitors, which are renowned for high capacitance tolerance, durability and high efficiency. These products are widely used in various electronic industries for varied ranges of circuit applications.

Capacitors:  (Low voltage)
These are Film + Paper + Foil capacitors available for 415/440 Volts with the following advantages.

• Extremely high life ( 10 to 15 years)
• Output of the capacitor remains steady for very long working period..
• Can easily withstand reasonable transients & harmonics.
• Low power loss.

Capacitors: (High voltage)

High voltage capacitors with reactors are offered for 6.6,11, 22& 33, 66 KV Sub stations

Generator sets are the heart of any on–site power system. Generator sets include a prime mover fueled by diesel, natural gas or propane, and an alternator that provides power at 50Hz or 60Hz, depending on the application. Our offered Our generator sets are the result of integrated design and manufacturing intended to meet your requirements for reliability, power quality, rated performance, and efficient operation.

Our offerings:

• Diesel Gensets: from 10kW to 2.5MW
• Spark Ignited Gas Gensets: from 5kW to 150kW
• Lean Burn Gas Gensets: 315kW to 2MW
• DC Gensets

A Substation is a part of an Electrical  Generation, Transmission, and Distribution System. Substations transform voltage from high to low, or the reverse, or perform any of several other important functions. Electric Power may flow through several substations between generating plant and consumer, and its voltage may change in several steps.

Substations can be classified into:

• Air Insulated Substation (AIS) or
• Gas Insulated Substation (GIS)

Types of Substations:

• Generation Substation
• Transmission Substation
• Distribution Substation
• Switching Substation and etc.

We take the supplies of complete substation equipments on turnkey/package basis that include transformers, switchgears, cables & conductors, earthing material, batteries & chargers, hardware fittings, etc.

We have successfully catered to the turnkey supply of 3nos of captive substations in Kenya, which are under  satisfactory operation for more than a year now.

1. Isolators / Air-break Switches
2. Medium Voltage (Indoor & Outdoor Isolators)
3. High Voltage Isolators (Capacity: 11 KV & onwards)
4. Lightening Arrestors
5. Insulators
6. Cables (LT & High Voltage)
7. Cable Glands, lugs
8. Batteries & Battery Charger
9. Clamps & Connectors
10. Jointing Kits

We exports wide range of Industrial Screw Conveyor in various specifications. Screw conveyors have been a popular material handlingmechanism. Screw conveyors are used horizontally or at a slight incline as an efficient way to move semi-solid materials. It usually consists of a trough containing either a spiral coiled around a shaft, driven at one end and held at the other, or a Shaftless Spiral, driven at one end and free at the other. We have supplied these as a part of larger equipments and replacements.

This screw conveyor is suitable for transportation of fine, coarse or granular materials like plastic granules, cement raw mix, chemicals, etc. Sometimes even transportation of liquids is done with its help.

Screw conveyors are manufactured up to 1500 mm diascrew manufactured in MS and Stainless and Steel material in horizontal, inclined and vertical position. We also exports Jacketed Screw Conveyor to maintain temperature inside the conveyor.

This type of conveyors are available in 150mm Dia to 400mm Dia. Jacket arrangement is to begiven for maintaining temperature inside the S.C. (Hot or Cold).

M.O.C.: Depend upon characteristic of material S.S. or M.S.

Chain Conveyor is basically a convenient way for transporting bulk material from one location to another in horizontal, inclined and vertical position. In this, one or more chains act as the conveying element and it can convey material multi-dimensionally at a time. The conveyor adapts it arrangement to any local condition.

Chain conveyors are exported / supplied in various types i.e. Apron,Slat, U, Drag and Redler chain types to convey material in horizontal inclined and vertical position.

The Chain Type Conveyor is available in various sizes of width from 200 mm to 2000 mm width. Chains read in Double Strands generally.

Conveyor is closed from all sides and “Drag Plate” is fixed in between two rows of chains runningparallel to each other.

Chain conveyors generally have double or triple strands of chains running over fabricated frames. They are often used in conjunction with roller conveyors, handling cartons, bins, warehouses etc. A chain conveyor provides good positive drive and is an economical form of transportation of goods.

A comprehensive range of low power consuming, sturdy chain conveyors, manufactured using quality raw material can also be offered as per customer’s specifications.

Series of Chain Conveyors includes:

• Gravity Conveyor
• Fine Conveyer
• Uni-Con
• Ois Conveyor
• Portable Conveyor

Industrial roller chains used for carrying the materialdepending upon geometry of material to be carried, available space and ambient conditions, it can be constructed in ½”, 5/8”, ¾” , 1”, 1.5” pitch with simplex, duplex and triplex chain.

Being standard available chains are used, these conveyors are easy to manufacture as well as easy for maintenance. These conveyors are generally used for carrying materials like steel billets cold or hot upto 1200 deg C, forged / cast items etc.

These conveyors are used to convey forged components from forging press to trimming press. Width of conveyor depends upon dimensions of component to be handled. Heavy to Medium sized components can be handled on these types of conveyors.

These conveyors are also used to handle flash from trimming press. These are high speed conveyors.

Industrial belt conveyor is basically a conveyorconsisting of two or more pulleys that have a continuous loop of material that rotates about them. Either one or both pulleys are powered and the belt moves along with the materials on the belt.

Belt Conveyors can be offered in different width from 100 mm to 1800 mm width and in different types such as trough, flat, inclined portable and movable to suit customer applications.

Belt Conveyors consist of

• Drive Pulley (Rubber Lagging)
• Take-up Pulley
• Snub Pulley
• Carrying Idlers
• Return Idlers
• Drive Unit
• Supporting Structure

With the successful execution of supplies of EOT cranes to steel industry, we have recently added one more product to our basket, jib cranes & industrial hoists.

The Following Types Of Cranes Can Be Offered:

• Single Girder Eot Crane
• Double Girder Eot Crane
  • Gantry Crane
  • Jib Crane

We Also Offer:

• Electric Chain & Wire rope hoists
• Chain pulley clocks

Conveyors in different industries require different types of belts based on their applications.

We supply wide range of belts caters to critical requirements of material handling applications in the movement of loose bulk material. These belts are fabricated from various materials such as rubber compounds, PVC, Nylon and Urethane

We supply conveyor belts upto 2000 mm width and in various grades conforming to international standards. We also offer customised solutions depending upon their requirements and specifications.

We export a comprehensive range of Power Transmission Products that form an integral part of the conveyor system. Based on the technical guidance of experts, we specialize in providing variety of Power Transmission Products including Sprockets, V Belts, Pulleys, Couplings, Pinions and more. All these products are superior in quality and provide reliable operation in a cost-effective manner. We offer the following transmission products:

Sprockets

• Roller chain sprockets
• Conveyor chain sprockets
• Elevator chain sprockets
• Silent chain sprockets

V Belt pulleys

• With and without taper bushes

Coupling

• Pin/bush type
• Flexible
• Chain Couplings
• Jaw Couplings
• Gear couplings
• Fluid couplings

Roller Chain Sprockets are available from 4mm pitch to 4” pitch in single and multiple strands manufactured out of standard mild steel material, carbon steel material with duly flame hardened teeth and also from stainless steel material with various grades.

Pin Bush Type Flexible-coupling contains  set of cone-flex ring along with pins and nuts. This cone flex ring  is added to give flexibility to the rubber which can be moved in any direction.

We execute  supplies of flexible chain coupling. It is plain, sophisticated and has highest efficiency. It has the capacity to hold huge loads.

Make speed variations – PIV chain Drive units are available up to 20 HP in maximum speed range of 6:1 ratio to substitute various make of PIV gear boxes for Cement, Textile, Printing, Fertilizers and thermal power stations.

We offer superior range of pulleys manufactured out of high grade Cast Iron material to suit A to E section belts in single and multiple grooves with and without taper lock bushes.

We offer different types of industrial seamless buckets that are manufactured using best quality steel, in different gauges and also available in Nylon and food grade plastic material. The special types of fabricated buckets can be design and manufacture as per customers specification and application.

Gearboxes are metal casing inside which the whole gear arrangement is kept in a sealed form. The main function of gearboxes is basically to convert the input provided by the prime source into an output of lower RPM and correspondingly to the higher torque.

Worm reduction gear boxes are available up to 10″ center distance and in universal type up to 3.5″ center distance with horizontal or vertical shafts position as required.

Helical Gear reducers are available in various power ratings in multiple stages of reductions to suit customer’s requirements.Special purpose Gear boxes and planetary drives can be designed and manufactured to suit customer requirement.

Geared motors are available from 15 HP in foot and frames mounting for 1000 speed application in compact design and manufactured out of alloy steel material duly hardened and ground gears/ pinions/shafts in multiple states.

• Worm Gear Boxes
• Helical Gear Boxes
• Geared Motors
• Fluid Coupling & Other Couplings
• Planetary Gearbox
• Parallel Shaft Helical Unit
• Bevel Helical Gear Unit
• Surface Aerator Unit
• Tube Mill Unit
• Positive Infinite Variable speed Drive
• Plastic / Rubber Extruder Unit
• Hollow Output Shaft Unit

Conveyor idlers are used to carry or convey conveyor belt loaded with bulk material. These idlers are fabricated from different materials such as heavy guage steel tubing or ERW/Seamless steel tubing, depending upon the requirement and their applications. The pulley of the idlers are fitted on deep groove ball bearings and are provided with labyrinth seals to insulate them from dusts etc. These idlers are specially designed to provide smooth transition of bulk material for long period of time.

Troughing idlers are used for conveying bulk materials, and are designed and manufactured with Troughing angels of 20 deg and 30 deg normally. Idlers of 45 deg trough angle or any other angle are also manufactured as per customer’s design and drawings. We can also design manufacture and supply 5 rollers type idlers. Mounting brackets are manufactured out of standard steel sections to have rigidity and stability of the frame. Shafts are manufactured out of Carbon steel bright steel bars suitable for any torsional load and bending movement.

Rubber disc idlers are known as Impact Idler fitted with rubber rings made from natural / Synthetic / Neoprint material. The fixing arrangement and dimension of rings are suitably design for easy replacement and interchangeability which protect the belt by absorbing impact at loading point. The troughing angle is 20 deg or 30 deg

Return belt idlers are suitably designed to support the return belt to avoid sagging.

Troughing training idlers are provided with guide rollers suitably designed to ensure the proper alignment of belt and automatically trains the belt from misalignment and protect the belt edges from wear and tear.

Return belt Idlers are used for wet and sticky material.

Flat belt training idlers automatically trains the belt from misalignment and protect the belt edges from damages caused by the same. The action is positive for belt operations.

Conveyor pulleys are manufactured out of heavy gauge steel tubing, best quality ERW/ seamless steel tubes and rolled plates duly fitted with carbon steel single piece shafts suitable for torsional load covered with two side of welded plates and heavy hub to suit the shaft dia. The pulleys are rubber lagged with natural synthetic / neoprint material with and without herringbone groove.

List of Idlers:

• Troughing Idler
• Rubber Disc Idlers
• Return Idlers
• Troughing Training Idlers
• Return Belt Rubber Idlers
• Flat Belt Training Idlers

Nelion Exports has been associated with the best manufacturers for steel manufacturing plants. The re-rolling mill plants being offered are designed & manufactured to suite the client’s requirement bearing in mind the infrastructure available.

The supplies of Rolling Mill Plants, Machineries & Accessories has earned us the respect and loyalty of our customers over the years.

Apart from the complete re-rolling mills, we also offer the machineries / equipments as enlisted below:

• Mill Stands
• Reduction Gear Boxes
• Pinion Gear Boxes
• V-Belt Pulleys
• Conveyors
• Billet Shearing Machines
• Pinion Gears
• Plate Cutting Shearing Machines
• End Cutting Shearing Machines
• Billet Shearing machines
• Straightening Machines
• Mechanical Pushes
• Ejector’s
• Rotary Shears
• Hot Cutting Shearing Machines
• • Pinch Rolls
• • Flexible Gear Coupling
• • Twisting Machines
• • Cast Iron Flywheel

With expansions & technological advancement, continuous casting (concast) technology is gaining prime importance in the field of steel manufacturing. We supply various types of concast consumables as follows.

1. Wide range of slide gate plate refractories for various international systems.
2. A range of High Alumina cast or fired, Alumina Spinnel cast or fired, Alumina Carbon fired.
3. Magnesia Carbon fired Inner and Outer Nozzles are supplied as per the requirements of the slide gate system.
4. The Company supplies  a very wide range of Tundish Nozzles used for controlling the flow of steel from the Tundish to the Continuous Casting equipment including, Zirconia Zircon Nozzles – Manufactured in 65% to 95% Zirconia for single to multiple casting application with a teeming time of up to 40 hours. Isostatically Pressed Nozzles – made in Alumina Carbon quality for large steel plants.
5. We supply complete set of bottom pouring refractories including the porus plug, PP housing block, porous plug sleeve for a wide range of systems including GP II, GP III, IPV with systems.

Rolling mill rolls for the 1st stage i.e. Roughing stand, followed by intermediate stands & finishing stands can be offered, as per the client’s requirements.

Spheroidal Graphite (S G) Iron Rolls
Spheroidal Graphite Cast Iron (S G Iron) or Ductile Iron is considered as one of the most versatile roll materials now a days. It is produced by a small proportion of magnesium added to the melt as nickel-magnesium or alternative alloy, or as pure magnesium. In S G Iron Roll, the free carbon takes the shape ofspheroids or nodules, thereby eliminating the notch effect of flake graphite and improving upon the mechanical properties of the cast iron.

S.G Iron Rolls are so superior in wear resistance to that of Cast Steel Rolls that they are specially adapted for roughing and intermediate plate mills and rod or bar mill roughers. As a result of the spheroidal form of the graphite, S G Iron Rolls are much stronger than rolls of the clear-chill type and the gradual fall in hardness is an added advantage. As such, these rolls are particularly suitable for Skelp and Strip Mills, also Bar Billet Mills, and are being increasingly used for other applications.

S G Iron rolls are further classified into 2 categories:

1. Pearlitic S G Iron Rolls:
   These are specifically good for small section and flat rolling. There is also some use of pearlitic S G Iron Rolls in conditions in which the first essential is toughness, rather than wear-resistance, e.g. rolls for heavily loaded roughing stands.
2. Accicular S G Iron Roll:
   These rolls are most suitable for heavier section where added strength and depth of hardness are required. Sand-cast accicular S G iron is employed for certain special-purpose rolls, e.g. pilger rolls.
   The iron is alloyed with nickel and molybdenum, to permit formation of an accicular structure in the as-cast condition.

DPIC Chill Rolls (Double Poured indefinite Chill)
The working surface of DPICC rolls gives a hard layer which confers good resistance to wear. The core and neck are made upon steel shaft in specialized double poured centrifugally cast chill rolls barrels.

Compared  to grey iron, white chill iron is less soft, strong and incapable of withstanding high dynamic stresses, but owing to its greater hardness, has better wear-resistance, and has high compressive strength. It retains a fair proportion of its strength at elevated temperature, for example, in hot rolling. These make it excellently  work for steel re-rolling mills, semi-automatic or Automatic plants, Wire roll plants, TMT plants,  Roughing mill rolls, Intermediate mill rolls for two, three and four-high mills, turning out of high grade ferrous and non-ferrous sheet and strip or section. High Alloy Clear Chill Rolls have proved well suited for the finishing stand of rod and light section mills, for continuous small and medium hot strip mills, and for strip mills of older design.

Composite Iron Rolls (Double Poured Iron Rolls)
The inherent advantage of the steel and chill rolls respectively made way for something in between whereone can get higher hardness and toughness with better roll-strength. Thus, here, the conventional compositerolls are produced by a special double-pour casting method in which two independent zones – a shell ofhighly alloyed iron & another a softer graphitic-grey iron core are achieved.

In newly installed up-to-date mills, high speed and heavy reduction rolling is performed and the rolls of topmost quality combining high strength with good wear resistance and deep hardness penetrations are instantly required to meet the highest grade of surface finish on the rolled sheet.

ICCI Chill Iron Rolls (Indefinate Chilled Cast Iron)
Indefinite Roll is cast using such proportions of silicon, chromium, nickel and molybdenum that the working face is no longer completely white but contains a small amount of very finely divided graphite flakes gradually increasing from face to core with corresponding decrease in the amount of carbide. The rolls are to ensure minimum sacrifice of clear chill while achieving maximum functional depth.

Indefinite Chill Rolls are superior in biting performance and have enough strength and resistance against thermal shock occurring at the time of accident in the rolling operation compared to Clear Chill Rolls.

Roll of this type have hardness up to about 70 Shore °C can be grooved for use in roughing and finishing stands, for processing sections such as T-bars and U-sections, and for roughing and intermediate rolls of wire and rod mills.

Steel Shaft Fitted Double Poured Chill Rolls
Steel Rolls ‘as-cast’ without heat treatment are not suitable for rolling. Dendritic structure, coarse grain, non-homogeneity and internal stresses make it poor in mechanical properties. So these rolls are subjected toprecisely calculated & controlled heat treatment, thereby distributing wildly scattered Cementite / Ferrite more evenly while retaining the basic Pearlitic structure so important to Alloy Steel Rolls.

Such rolls have higher strength at the cost of hardness decrease compared to Chill or S G Iron Rolls, makingthem suitable for heavier passes and severe stress in the roughing & intermediate stands.

Alloy Cast Steel Rolls
They are chiefly applied for the mills where the strength or biting quality is taken into further considerationthan wear resistance. A wide range of Alloy Cast Steel Rolls have been developed to meet individual applications, depending on their carbon content and heat treatment.

Alloy Steel Base (Adamite) Rolls
Their performance in rolling operation is generally placed in the middle way, lying between the quality of Alloyof Steel Rolls and that of S G Iron Rolls. The rolls are heat treated for many hours under the rigid control of metallurgical standard. Their resistance to wear and abrasion of the rolls is quite excellent. These rolls are incomparable for rolling Rails, Angles, Channels, and Beams, where deep passes are necessary. They are specially recommended for high tonnage of Billet, Sheet Bar and Rails and where very long rolling period is required. They are extensively used for heavy duty work, such as blooming and slabbing.

FORGED ROLLS manufactured by our principles can be offered for the following applications.

Flour Mills, Rubber Mills, Sugar Mills,  Hot Rolling Of Steel, Copper Rolling, Plate Rolling,  Hot  Rolling of Steel, Cold Rolling of Stainless Steel, Flour Mill, Copper Rolling, Aluminum Rolling, Conveyer Rollers, Rubber Mills, Sugar Mills, Plate Rolling, Plate Bending.

Ferro Alloys constitute as the raw material for manufacturing steel. The following Ferro alloys can be offered in different grades & different compositions to suite your requirement.

• Ferro Silicon
• Silico Manganese

Non Ferrous Casting form an integral parts in Steel manufacturing. These are accessories for casting molten metal into Ingots.

The Non Ferrous Casting offered include:

• Ingots Moulds
• Centre Column
• Bottom Plate
• C.I Rails
• Furnace – Door
• Couplings
• Slag Pot

Ingot Mould:

Bottom Plate:

The refractories that go for smelting plants are highly heat resistant & durable. These are offered in various gradations depending on the application.

The refractory bricks ( bottom pouring sets, tundish tiles, laddle sleeves, laddle nozzles, fire bricks, fire tiles, taper bricks, insulation bricks, magnesite chrome bricks, etc) can be offered various grades, i.e. IS 6, IS 8, High Alumina ( 50 %, 60% & 70 %).

In addition to refractories, we also offer high quality refractory castables that deliver exactly what they promise. The castables offered are with Greater dependabilit,Longer application life & Easier installation. Lower energy costs. Lower maintenance cost. Reduced downtime. Greater productivity & for operating temperature varying from 1300 – 1800 deg C.

RAMMING MASS: Acidic Ramming Mass is used in the lining of induction furnaces. Quality of Acidic Ramming mass is directly related to the heating performance of the furnaces. Better quality of lining results in the smooth working of furnaces, optimum output and better metallurgical control. It is manufactured under strict supervision of qualified & highly experienced work force. Proper check is exercised on magnetic process to assure iron free material and to assure proper composition of granules according to furnace capacity. The granulation of the mix are optimized keeping in view the furnace make and capacity, thus giving maximum and best results. It is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders, fire clay and moisture compared to plastic refractories.

The granulation for the ramming mass is always done based on the furnace capacity & suitable upto approx. 1700 deg C with a purity of 98.5 % – 99%.

Ramming Mass offered is in 3 variants, SNOW WHITE, SUPER SNOW WHITE & PRE-MIXED RAMMING MASS PREMIXED WITH BORIC ACID.

A spectrometer helps analyse the various metal components in steel production (Ferrous / Non ferrous). A range of spectrometers can be offered depending on the specific customer’s needs.

Spectrometer, offers improved analytical performance, greater investigative flexibility and simpler operation. Depending on the individual requirements, the analytical scope can be custom- designed based on the standard matrices to test metal components. Spectrometers supplied by us are park excitation in Argon, can be used ferrous applications or those requiring analysis carbon, phosphorus and/or sulphur. It can be Single or multi matrix

Steel industry demands a lot of scrap processing. Scrap bundling machines aid inoptimizing the efficiency of charging scrap in the furnace. In addition, it helps in utilizing maximum area of the induction furnace, thus minimizing losses.

Depending on the furnace charging capacity, & the desired efficiency of the bundling press, & the quality of scrap, following types of Scrap Bundling machines can be offered.

Scrap Bundling Machine that can bale 5 tons upto 25 tons of scrap in a shift are available.

We can offer following types of Scrap Bundling Machines:-

Triple Action Baler

A Triple Action baler presses the scrap from three sides i.e. from the Top, Length wise & Sideways. Such balers are best suited to meet the high production requirements and produce significant cost savings during the scrap transportation. These also enable the maximum feeding of scrap in the furnace during the heat.

Continuous hydraulic scrap baling press produces high-density bales. The higher pressing force and greater output makes these metal balers one of the fastest and the strongest bundle presses / baling presses.

A Shredder is a machine that tears large scrap into smaller portions of higher density that are free from rust, dust & colour contents. The scrap is fragmented into small pieces by specially designed Hammers that strike the in feed scrap with very high torque. These hammers beat, shred and shear the scrap feed inside the machine until it is converted into the sheave size which is provided at the bottom structure of the machine. The hammers are made of special alloy steel for longer life and impact resistance.

Today, every business recognizes the importance of reducing the waste and treating it more responsibly, thereby reducing the carbon foot print and lowering its environmental impact.  Sustainable business strategy is on everyone’s list as our world is scarce with resources and hence, we ought to bring business models that create minimum waste.

A metal shredder with a magnetic conveyor belt can shred & segregate the ferrous and non ferrous scrap; a bio-medical waste shredder can shred the sterilized medical waste & reduce its size and a car shredder can transform the complete car into small pieces within minutes. Therefore, a few key aspects are worth considering before finalising what type of shredder best suits your requirement.

NELION EXPORTS has been associated with a leading manufacturer of Horizontal Pillow Pack Machines, in India.

While serving the needs of Quality Packaging for the overseas biscuit manufacturers, the company has also kept in mind the cost consciousness. Our machines, specially designed with heavy duty construction and international engineering standards, assure maximum efficiency under continuous production run.

The various model of biscuit packaging machinery for biscuit packaging that can be offered include: a. FAMILY PACK, with 3 or 4 stacks of biscuits. The machine is equipped with a volumetric feeding arrangement, to feed single stack of plain biscuits. The single stack of biscuits are then grouped together in 3 or 4 stacks form and then the guide rods carry the rows of biscuits together into the forming box for final sealing and cutting operation. The machine is equipped with frequency A.C Drive unit (invertor) for smooth functioning and air type gusseting arrangement. The machine also packs Cream Sandwich Biscuits with manual feeding.

Packaging of rectangular, square or round plain biscuits in “standing on edge” condition.

Biscuits are fed into the main hopper. The machine is specially designed with new automatic feeding arrangement to precisely select the required stack length & transfer the biscuits smoothly into the main feeding conveyor. During this process, nylon lugs carry the biscuits with wrapping material to the main wrapping unit through the easy adjustable folding box, through the pair of hot body sealing rollers for center seal. The final end sealing & cutting is done by the rotating hot crimpers.

HIGH SPEED MACHINES CAN ALSO BE OFFERED IN THIS VARIANT TO DOUBLE THE OUTPUT WITH 2 AUTOMATIC FEEDING ATTACHMENTS.

• Packing of rectangular, square or round cream-sandwich biscuits in “standing on edge” condition.
  Biscuits are manually fed into the ‘L’ type conveyor and transferred smoothly by specially designed pusher mechanism into the main feeding conveyor. From the main-feed conveyor, biscuits are simultaneously carried by the nylon lugs through the adjustable folding box along with wrapping material for center seal, by the pair of hot sealing rollers. The end sealing and cutting is done by the rotating hot crimpers.
• Packing of plain /cream biscuits in tray and biscuits on pile (Single or Double) through chute (hopper) feeding attachment.
  The biscuits are fed into the chute attached to the main feeding conveyor for automatic counting and feeding of biscuits on pile. The machine is also suitable to pack soap, surgical cotton rolls, noodles , bakery products , wafer biscuits, ice-cream lolies etc. The maximum product.

Recent Developments: 

• We have developed a new high-speed machine to pack biscuits (4 Biscuit on one pile) at 160-200 packs per min.
• We have also developed a machine for 3 line or 4 line (Family pack) for packing biscuits with auto feeding arrangement.

TAILOR MADE APPLICATIONS CAN ALSO BE OFFERED BASED ON OUTPUT, TYPE OF PACKING & BISCUIT DESIGN.

Semi-Automatic Web Sealing Machines & Automatic Web Sealing Machines

• Semi-automatic wrapping machines with infeed pusher for packing all types of products are arranged manually on the infeed.
• Automatic wrapping machines are offered with Right-angle infeed conveyor & In-line infeed conveyor.

WIRE DRAWING MACHINE

Six Block OTO Type Wire Drawing Machine

Wire Drawing Machines are available from 3 Blocks to 11 Blocks & 300MM to 600 MM dia. DOUBLE BOX  TYPE CONTINUOUS WIRE DRAWING MACHINE FOR NO TWIST can also be offered.

Bull Block Type Wire Drawing Machine & Double Dack Type Wire Drawing Machine

Product Specification

General Construction:
All Drawing Blocks are internally water cooled by multi jet spray. The Blocks are manufactured from special quality cast iron.

Die Box: 
Die Box Comprises of two separate compartments, one for the dry shop drawing lubricant, & another one for water cooling of the die. The box is adjustable in vertical & horizontal positions.

Operator Controls :
START-STOP Push Button, INCH foot switch, ON, OVER LOAD, GUARD OPEN indicators, etc.

Guards:
Machines have rear steel plate guard and also wire mesh guard provided covering the units from front. All mesh guards are electrically interlocked and when guard is open entire machine will shut down.

Pull In Tong:
Box type tongs with hardened jaws are supplied with each machine to cover the full range of wire sizes to be produced. The Tongs have a length of chain and a hook to fit into the pockets of each blocks.

Note: 
Max. Power & Finished speed shall vary as per application.

We are associated with a leading manufacturer of high speed Wire Nail Making Machine in the international market. Automatic Wire Nail Making Machine is available in six models of Wire Nail Making Machines for complete range of wire nails from 6 m.m. (¼”) to 150 m.m. (6”) nails. These wire nail making machines have advanced feeding system which permits the use of large wire bundle and maintains close tolerance. By optimization of moving parts, their guide, resulting into low vibration & enhanced life. Round indexable Gripping dies with Eleven Grooves enable eleven times longer life without any reprocessing.

TECHNICAL SPECIFICATIONS OF THE NAIL MACHINES THAT CAN BE OFFERED:

We can offer high quality chain link fence machine which have been well accepted in the international market. These chain link fence machines are backed up with all kinds of modern and contemporary features. In addition to this, these chain link fence machines are very durable and give heavy duty performance with very small maintenance. In addition to this, we can also offer automatic chain link fence making machines.

A wide range of barbed wire making machines including automatic barbed wire making machine are also being offered to our client as a part of the wire machinery. These barbed wire making machines are designed in the close conformity to global standard and norms. They are very endurable and have long functional life with minimal expense on maintenance.

We offer an extensive range of welded wire mesh plants, industrial welded wire mesh plants and customized wire mesh plants. We can offer machines for producing weld mesh / BRC ranging from 1.3 MM wire dia upto 6 mm.

Pit furnaces are suitable for a wide range of heat treat applications. The round cross-section of RO elements gives excellent long-term stability with Minimal resistance change. The elements Completely Surround the work load providing high heat transfer Efficiency. A heavy duty AISI 310 Fan provides rapid and even air Flow. The Furnace is top loading with an O-ring sealed chamber. The fast heating rate, heavy load capacity, and reliable operation help you to achieve fast turnaround and high productivity. The furnace is very simple and economical to operate, and is available in a wide range of sizes. Furnaces, with temperature ranging upto 1250°C & 3 MT batch capacity can be offered.

We offer Annealing Furnace with Compact size, having Standard endothermic atmosphere system, Low Watt-density, long life RO elements, Lightweight ceramic module insulation, Easy-loading vertical chamber, Pneumatically/Hydraulic operated cover on larger sizes, Digital Micro processor based PID and Programmers.

Our Furnaces requires Less maintenance and down time, Quick, consistent heat up rates & has High productivity: Cycle time which is minimized by rapid heat up rates. High uniformity: Dense loads can be uniformly treated, maximizing throughput. They are very Simple operation

Furnaces are used in following Applications

• Annealing
• Carbonitriding
• Carburizing
• Hardening
• Normalizing
• Tempering
• Aging

Various Couplers above have been designed keeping in mind different applications. These couplers can be used with 40nb / 50nb Pipes to form a scaffold of whatever size and shape required.

Description / Specification of Scaffolding And Formwork Fittings

We are involved in offering a wide range of Scaffolding And Formwork Fittings to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Scaffolding And Formwork Fittings. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design