Multijet Ampoule and Vial Washing Machine is a semi automatic, compact, versatile and a reliable ampoule and vial Washing machine, equipped with the latest GMP standards requirements. Multijet Ampoule & Vial Washing Machine is designed with stainless steel construction with compliance to wash ampoule size of 1ml to 20ml and glass vial sizes of 2ml to 100ml with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively timer operated solenoid valve system or microprocessor controlled timer sequences can be in-corporate upon specific customer request. Multijet Ampoule & Vial Washing Machine is widely use in medium & small scale injectable organizations.

SALIENT FEATURES OF MULTIJET AMPOULE AND VIAL WASHING MACHINE:

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media.
• Sound design concept of pressure tank for reverses & continuous supply of washes medias.
• Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing.
• Acrylic top cover for clear view of washing events taking place in the machine
• On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing.
• All contact parts of washing media are of S.S.
• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from th7e point when cover is pushed down.

PROCESS OPERATION OF MULTIJET AMPOULE AND VIAL WASHING MACHINE

The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent

The high speed rotary ampoule washing machine is the new addition to our high tech sterile washing machines category.

When it comes to filling and packaging of the pharmaceutical products, cleanliness and hygiene are utmost important. It becomes even more vital while filling injectables into glass ampoules. It is very important to sterile every ampoule before it is forwarded to the filling area. We are one of the most trusted high tech pharmaceutical machinery manufacturers offering advanced ampoule washing machine with high standards of hygiene.

INTERNAL CLEANING WITH AMPOULE WASHING MACHINE:

The LI-VRW comes with 6 internal cleaning stations, having cleaning needles in each station. That makes total 36 cleaning needles. There is a pipe connected to the cleaning media making washing area, through which each cleaning station is supplied. This minimizes the risk of particle generation as well as simplifies cleaning and maintenance process, which saves your time.
 

EXTERNAL CLEANING WITH AMPOULE WASHER

This machine comes with 3 external cleaning solutions. They are mounted in a stationary position above the ampoule and it is very easy to adjust them to a particular angle, height or lateral position. Every cleaning station is supplied cleaning media-making via a pipe that is connected to the cleaning media-making washing area.
 

AMPOULE CLEANING MEDIA PRINCIPAL:

The synchronization of WFI, purified water and cleaning solution with ampoule is established by reciprocating motion. It is designed in such a way that these media are only used when the needles move in the forward direction. It reduced WFI consumption by collecting the WFI in re-circulating water tank so that it can be used later in the pre washing station. In addition, we also offer change part sets for the high speed rotary ampoule washing machine.
The ideal output of the machine is maximum up to 18000 ampoules/hr.
Lodha also offers Change Part sets for Rotary Ampoule Washing Machine

"LODHA" High Speed Linear Vial Washing Machine Model: LI-VW is most ideal for Round Vial and finds wide application in pharmaceutical industries. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pushed manually from feed table. This saves manpower as vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading vial continues on to turn table (Optional)
 

PROCESS OPERATION OF AUTOMATIC LINEAR VIAL WASHING MACHINE:

Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at centre of the bottle and the bottle comes out with water totally drained with minimum droplets of water.
 

SPECIAL FEATURES OF AUTOMATIC LINEAR VIAL WASHING MACHINE:

• High-pressure spray nozzles ensure perfect wash of Bottles.
• Interchangeable wash sequences.
• Totally fabricated from SS Materials, including the basic frame.
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
• Water re-cycling arrangement is possible as per customer’s need.
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble.
• Higher capacity centrifugal pump to wash bigger container.
• Third Tank & pump can be fitted (optional).

“LODHA” High Speed Linear Bottle Washing Machine: Model LI-LBW is most ideal for Round Bottles and finds wide application in pharma, food & beverages industries. The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically. The automatic unloading mechanism consists of unloading bottle continues on to turn table (Optional).
 

SPECIAL FEATURES OF AUTOMATIC LINEAR BOTTLE WASHING MACHINE:

• High-pressure spray nozzles ensure perfect wash of Bottles.
• Interchangeable wash sequences.
• Totally fabricated from SS Materials, including the basic frame.
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
• Water re-cycling arrangement is possible as per customer’s need.
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble.
• Higher capacity centrifugal pump to wash bigger container.
• Third Tank & pump can be fitted (optional).
• The machine is suitable for handling wash of different size of round bottles.
• Water re – cycling arrangement is possible as per requirement.
• The machine will be provided with SS pumps and SS tanks.
• Totally fabricated from SS materials with basic frame.
• Machine equipped with safety devices to ensure smooth and silent operation with high rated output.
• Machine totally rigid and withstands continuous operation for long working hours without any trouble.
• Washing chamber having various spray zones.
• Spray duration is electrically controlled by magnetic valve.

UTILITIES REQUIRED OF AUTOMATIC LINEAR BOTTLE WASHING MACHINE:

Electrical supply :- 3 Phase + Neutral + Earthing
Electrical load :- 2 KW + 3KW for heater
Air Pressure: Minimum :- 6 bar pressure 5 CFM

“LODHA" Airjet Bottle Cleaning Machine Model: LI-AVC is compact and highly efficient machine with elegant look. This multi featured machine meets the GMP requirements of clean glass and plastic bottles & Jars for non-sterile products like Dry Syrup, Bulk Packing for Tablets & Capsules etc and found a method of cleaning each individual Bottle/Jar by air jet & vacuum.
 

PROCESS OPERATION OF AUTOMATIC AIRJET & VACUUM CLEANING MACHINE:

Containers are fed in upright position on a scrambler and further fed to feed worm, where containers are automatically inverted.
The synchronized mechanism feed the container one by one through a chamber which is under negative pressure. A series of nozzles blow air in the container at a high pressure. The dust is collected in dust collector box through exhaust fan.
The container is further fed through the synchronized mechanism and feed worm. It is once again upright position and comes out duly cleaned for further operation.
 

SPECIAL FEATURES OF AUTOMATIC AIRJET & VACUUM CLEANING MACHINE:

• Positive & Negative Air pressure for proper cleaning.
• Easy operation. Stationary nozzles eliminate contamination.
• The stationary nozzles avoid chipping of bottle necks.
• Separate zone for dust collection chamber for easy cleaning after operation.
• Over load clutch is provided to prevent jamming on machine.
• Pressure regulator with pressure switch optionally provided.

Automatic External Vial Washing Machine: Model LI-EVW is designed to wash the outer surface of round shaped Vials (5 ml to 100 ml vials) This machine washes the outer sides of vials and eliminates the particles that are formed on the Vials, which are previously filled and sealed.
 

SALIENT FEATURES OF AUTOMATIC EXTERNAL VIAL WASHING MACHINE

• Infeed Turn Table.
• Imported Gear Motor for main drive, unscramble and scrambler.
• A.C. Frequency Drive for main drive, unscramble and scrambler.
• “No Vial – No Washing” system.
• Acrylic Cabinet for machine.
• Total cGMP model.
• S.S frame structure.
• Can handle vial sizes from 5ml to 100ml with the help of Change Parts.
• “No Vial – No Washing” system eliminates wastage of water & air.
• Easy cleaning & maintaining.
• Machine can be equipped with PLC system optionally.
• Stops supply of water & air when acrylic doors opened during operation.
• Normal water required for washing. No hot water required.
• When there is no vial on conveyor, it stops the water & air supply.

UTILITIES OF AUTOMATIC EXTERNAL VIAL WASHING MACHINE

• Pneumatic Air: Filtered, oil free, sterile low-pressure Air at 5kg/cm (4/6 bar) 150 CFM.
• Water supply:   120 litre/ hour (approx.)
• Note:    You can reuse the drain DM water which is used in the Vial Washing Machine.

INPUT SPECIFICATIONS OF AUTOMATIC EXTERNAL VIAL WASHING MACHINE

• 5ml to 100ml vial (Dia. 25 mm to 52 mm max.)
• Height: 38 mm to 120 mm

Automatic Rotary Vial Washing Machine Model LI-VRW is designed to wash glass vials without contact of non-contact machine parts with glass Vials. Automatic Rotary Vial Washing Machine model is having gripper system to holds the vial from Neck and invert the vials till the washing operation takes place than again after washing process release the vial on outfeed star wheel arrangement in vertical position this ensures positive wash of vials. Our machine model is suitable to wash 2ml to 100ml Glass Vials/ Containers with the help of change parts. Glass Vial feeds through Turn Table to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the vial and move it further on rotary moving system for Washing process.

LI-VRW model suitable for application in Pharmaceutical & Biotech Industries, The Vials traveling in neck down position above washing Needles and moves along with the Needle bar ensures maximum time for washing once the needle enters in the vial neck. Machine with Standard Six Different Washing Stations each of 6 Needle for optimum Washing and the sequence can be change as per customers specific requirement. This machine model is 0 also having external wash mechanism for optimum washing of Vials.
 

SALIENT FEATURES OF AUTOMATIC ROTARY VIAL WASHING MACHINE:

• 18 Jets for 6 Internal washing zones
• 6 Jets for External Washing of Vials
• All contact parts made of SS 316 material
• Machine construction in SS 304 Material
• 10 Cassette of Grippers each having 3 Grippers
• Suitable for 2ml to 50ml and in special design up to 100ml size
• Washing sequence can be made as per customers’ requirements.
• Optionally available 2 Pumps and 2 Tanks
• Each washing zone with independent circuit to avoid contamination
• Automatic Infeed and Exit of Vials

Rotary Bottle Washing Machine Model LI-RBW, operates on the rotary principle with "GENEVA" mechanism and requires manual loading and unloading of bottles. LI-RBW model is suitable to wash various types of Bottles ranging from 15 ml to 1000 ml size with maximum speed of 100 bottles per minute. Machine construction is in Stainless Steel finish including frame structure. All parts used in contact with washing zone and Jets are made from stainless steel 316 Material. Intermittent handling of Bottles ensures the maximum time for washing. Machine also offers various customised options for washing sequence as per customers’ requirements. Washing process takes place with Four different Washing Zones for optimum washing. Machine also equipped with external washing of Bottles. We can also customise the machine to suits special type of bottle or size and also washing sequence. We have also another lower capacity Model LI-RBW 64 with speed of 60 bottles per minute for lower speed requirement and also require small area compare to LI-RBW 100.

This multifunctional multi featured machine meets the GMP requirements of washing for glass and plastic bottles
 

SALIENT FEATURES OF ROTARY BOTTLE WASHING MACHINE MODEL:

• 16 Jets for each washing zones
• All contact parts made of SS-316 material
• Machine construction is in SS-304 material
• Suitable for 15 ml to 1000 ml Bottle Size*
• Machine with Geneva-Cam Mechanism
• Washing sequence can be made as per customers’ requirements.
• Built-in 2 Pumps and 2 Tanks
• Machine main drive with Safety Clutch System

Automatic Ampoule Filler Sealer Model: LI-AFS is used for filling and sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We design Ampoule Filling and Sealing Machine as per our standard model as well as custom made models according to customer’s specific requirements.
Machine built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Ampoule Filling and Sealing Machine is built on Stainless Steel square pipes frame & totally encompassed with Stainless Steel coverings in pleasing matt finish design. Large opening area configured on bottom side of the machine for absolute cleaning and maintenance of the machine.
The pendant type electrical control panel is lifted from machine for ease of operation and safety
 

SALIENT FEATURES OF AUTOMATIC AMPOULE FILLER SEALER

• Compact GMP model
• Production output ranging from 30 ampoules/minute to 150 ampoules/minute
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

PROCESS OPERATION OF AUTOMATIC AMPOULE FILLER SEALER

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
 

AUTOMATIC AMPOULE FILLER SEALER MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

GLASS AMPOULE FILLING & SEALING EQUIPMENT

The operation of filling and sealing the glass ampoules is achieved with ampoule filling and sealing machine. It largely finds application in industries like cosmetic, chemical, pharmaceutical, veterinary, and biotech industries.

AMPOULE FILLER MACHINE MANUFACTURING

At Lodha Pharma, with our state of the art manufacturing facilities, we design and manufacture ampoule filling & sealing machine adhering to preset manufacturing standards to ensure of finest quality. The machines developed are standard as well custom made models tailored to meet the desired application. During the operation, principal of slant movement of ampoules is used in order to incorporate a wide array of ampoules that differ in ovality, thickness, and neck dimensions.

AMPOULE FILLING & SEALING MACHINE QUALITY ASSURANCE

With the frame structure of the ampoule filler being made from stainless steel square pipes, it provides an assurity of durability and hence high productivity. The frames have a matt finished design and also include stainless steel coverings that impart them an aesthetic appearance. Maintaining and cleaning of the machine turns out to be quite an easy task as the bottom portion of the machine has a big opening area.

To make sure that the machine operation is secure all the time, a pendant type electric control panel is provided in the machine that is raised to ease out the process.

SALIENT FEATURES OF AMPOULE FILLING MACHINE & SEALING MACHINE

• Ampoule filling & sealing machine is a compact GMP model that provides assurance of its good workability
• Output of the ampoule filling machine ranges from 30 ampoules to 150 ampoules per minute
• AISI SS 316L is used in the construction of contact parts whereas, AISI SS 304 is utilized while manufacturing the non-contact parts
• It is preferred for the application where ampoules having the fill capacity between 1-20 ml is used to be filled with the requisite contents. The ampoule machine does not require the parts to be changed for such operations
• The “No Ampoule – No Filling” feature makes sure that the machine is not in an operating condition if there are no ampoules present
• For the filling and gas flushing operations, the machine centers the ampoule neck for enhanced output
• There is a chance of nitrogen gas to get flushed during the filling operation. Such behavior can also be expected to occur after or before filling
• The ease of accessibility of this machine makes it very convenient to maintain
• A pre-warming station is also provided in the machine
• The ampoule filling and sealing machine requires the least change over time and is quite easy to clean

AMPOULE FILLING MACHINE PROCESS

The operation of the machines starts with the sterilized ampoules being transferred to the hopper that is installed slantly. The transfer process of ampoules occur individually by the star wheel in an order manner on the ampoule rack that is eccentrically shaped having the capability of handling one/two/four/six ampoules.

AMPOULE SEALING MACHINE PROCESS

As the rack stops, pre-gassing, filling, post gassing, pre heating and sealing is performed in a sequential manner. These completely filled and sealed ampoules get transferred to the collection tray automatically without requiring any manual operation.

AMPOULE FILLER AND SEALER PERFORMS FOLLOWING OPERATIONS

• The in-feed hopper and star wheel attends the ampoule after which they are conveyed to the transport rack
• In one machine stroke, two ampoules are transferred
• The process of gas flushing, pre & post heating, and liquid filling involves the ampoule necks to get accurately centered
• At pre-heating and heating station, ampoule neck is made to rotate
• Any faulty ampoules having burdened-off tips are removed with the help of clippers and are collected in a different container

ADVANTAGES OF AMPOULE FILLING MACHINE

Ampoule filler machine is extensively used by pharmaceutical companies for filling ampoules. It enables high production capacity to meet increasing demands. Companies can manufacture hundreds of ampules within short time with the help of ampoule filling machine. It is very easy to monitor ampoule filling process on ampule filling & sealing machine. Once the settings of ampule filler machine are completed, it can fill ampoules with the predefined amount of drugs. The biggest advantage of ampule filler machine is high accuracy. It ensure that exact amount of drug is filled in each ampule. As it is fully automatic, operating ampule filling and sealing machine is very easy.

Ampoule Filling and Sealing Machine with Servo based system have been designed and built in compliance with cGMP standards. The basic design principle and the type of operation offers optimum reliability for conveying the ampoule for the filling (servo based) & sealing process and out-feed. With a wide range of models to suit different formats and production requirements customers will be able to find a machine appropriate to their needs. Machine equipped with PLC & HMI based control panel for auto fill volume adjustments. Machine is having wide range of uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We are continuously developing and modifying Ampoule Filling and Sealing Machine to customer’s specific needs.

This ampoule filling and sealing machine provides a very smooth and efficient way of filling and sealing ampoules. While choosing the most reliable and high-quality machine manufacturers to ensure maximum productivity, efficiency, and accuracy in operations. It is ensured that the drugs get protected from environmental dust and micro-organisms. A faster changeover of ampoules helps in faster production while also making it easier to handle and store drugs with the right content and amount. The compact and versatile machinery takes care of a wide variation like the neck of containers, its thickness, and its shape or form. They not only allow complete accessibility but also uniqueness and the easiest way of maintenance.

Superiority in operation and performance through modern design construction offer advantages in terms of reliability and operational use.

All the functions of the machine can be seen and easily checked with good accessibility to all the work stations, easy access to the handy change parts and hence easy to install guides because of the tilt-away designed burner station.

The linear conveying system consists of a cam-controlled walking beam, a narrow ampoule slide rail, an upper and lower centering beam with corresponding back up supports as well as the pressure rollers in the sealing area.

SALIENT FEATURES:

• Compact GMP model
• Auto Fill Volume adjustments from Control Panel of the machine.
• Option of attaching wire mesh conveyor for connection to Sterilization Tunnel.
• Production output ranging from 25 ampoules/min. to 200 ampoules/min.
• Co-eccentric nozzles allow very quick and precise filling.
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules in LI-AF 1P & 2P models and 1ml to 10ml in LI-AF 4P, 6P & 8P Models.
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning

PROCESS OPERATION:

• The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
• During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

THE SERVO BASED MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling (Servo-based).
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Automatic Ampoule and Vial Inspection Machine Model: LI-AIS that is available in varied dimensions as per the needs of the clients. These are widely used in various industries for carrying out the inspection process and are offered at competitive prices. In our range of inspection machines.
We are engaged in offering a wide range of Automatic Ampoule/Vial Inspection Machines. These are available with four tracks that are fabricated using nylon-6 rollers chain and are offered at competitive prices. Further, these are available with a spinning assembly that has A.C. Drives Rejection Units with 24V DC wiring. In addition, these can be availed with optional accessories like A.C. Frequency Drive for Speed Control Separate Machine that is required for ampoules and vials.
 

AUTOMATIC AMPOULE INSPECTION MACHINE SALIENT FEATURES:

• Spinning assembly is provided with A.C. Drives
• Rejection units with 24V DC wiring.

AUTOMATIC AMPOULE INSPECTION MACHINE OPTIONAL ACCESSORIES:

• A.C. Frequency Drive for Speed Control
• Separate machine is required for ampoules and vials.

Closed Ampoule Filler and Sealer Machine Model: LI-AFS C is uses for filling and sealing of type D pre-sterilized closed ampoules. Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules.
The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel Coverings, in pleasing matt finish. Further, large opening available at bottom side of the machine for easy cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety. Amoule Filling & Sealing Machine is suitable for ampoule filling in pharmaceutical, cosmetic, agriculture and chemical industries.
 

CLOSED AMPOULE FILLING MACHINE SALIENT FEATURES

• Compact GMP model.
• Suitable for filling and sealing of type ‘D’ ampoules.
• All contact parts made from high quality Stainless Steel 316L & other Non-contact parts made from Stainless Steel 304.
• Minimum change over parts from 1ml to 10ml ampoule size.
• “No Ampoule – No Filling” system.
• Ampoule neck centering during gas flushing and filling operations.
• Possibility of nitrogen gas flushing before, during and after filling.
• Full accessibility allows easy maintenance.
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning.

CLOSED AMPOULE FILLING MACHINE PROCESS OPERATION

Pre-Sterilized D Type Ampoule tray can be directly loaded into slant hopper of the machine. The magazine type cassette delivers closed ampoules on moving eccentric ampoule rack in one/two/four/six/eight’s. Ampoule rotating lever rotate the ampoules and extreme pressure of the gas heat the ampoules. Ampoule opening process is done by the manner of pre-heating and opening with the pressure of the gas (LPG + oxygen). During the stoppage of rack sequentially ampoule opening, pre-gassing, filling, post gassing, pre-heating and final sealing is achieved. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

High Speed Ampoule Filling & Sealing Machine Model LI-AFS 8 built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules.
The Filling unit built on S. S. Square pipe frame and totally encompassed with S. S. Coverings, in pleasing matt finish, Further, the large opening available at the bottom side for ease of absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety.
The ampoule filling & sealing machine is a compact machine and performs the dual operation of filling and sealing. It is highly used in pharmaceutical industries as its highly precise operation helps in achieving advanced and high output rates. The ampoule filler sealer machine seals the ampules by placing stoppers over their head. This prevents the ampoules from getting adulterated and hence the medicinal value is preserved. The machine requires very little change over time and hence is quite easy to maintain & clean. Ampoule filling & sealing machine is built using SS that imparts durability thus making it suitable for prolonged operations. The filling station of ampoule filler and sealer machine may consist of multiple heads ranging from two to eight. Multiple heads are used for increased production rate as per the requirement. The ampoule filling sealing machine is a highly automated machine that helps in imparting high efficiency. It reduces the manpower required for the operation and hence the error caused due to labor is reduced to an optimum level.
 

SALIENT FEATURES OF AMPOULE FILLING & SEALING MACHINE

• Compact GMP model
• All contact parts of ampoules fill seal equipment made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Minimum change over parts from 1ml to 10ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Ampoule filling sealing machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

AMPOULE FILLER SEALER PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in four’s.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre-heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

Onion Skin Ampoule Filling Machine Model: LI-OFS, is used for filling and sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We design Ampoule Filling and Sealing Machine as per our standard model as well as custom made models according to customer’s specific requirements.
Machine built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Ampoule Filling and Sealing Machine is built on Stainless Steel square pipes frame & totally encompassed with Stainless Steel coverings in pleasing matt finish design. Large opening area configured on bottom side of the machine for absolute cleaning and maintenance of the machine.
The pendant type electrical control panel is lifted from machine for ease of operation and safety
 

ONION SKIN AMPOULE FILLING MACHINE SALIENT FEATURES

• Compact GMP model
• Production output ranging from 30 ampoules/min. to 150 ampoules/min.
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

ONION SKIN AMPOULE FILLING MACHINE PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
 

THE MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Single Head Ampoule Filling and Sealing Machine designed to give a solution for pharmaceutical, Biotech, Chemical and Cosmetic industry to fill a range of liquids with viscosities from free flowing to heavy Oils. Built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules. Our glass ampoule filling and sealing machine model LI-AFS 1 can fill different type of containers like: ampoules, vials, glass tubes, onion skin tubes and many others.
The Filling unit built on S. S. Square pipe frame and totally encompassed with S. S. Coverings, in pleasing matt finish, Further, the large opening available at the bottom side for ease of absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety.
 

SINGLE HEAD AMPOULE FILLING AND SEALING MACHINE SALIENT FEATURES

• Compact GMP model
• All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304
• Minimum change over parts from 1ml to 20ml ampoule size
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station
• Minimum change over time, little maintenance & easy cleaning

SINGLE HEAD AMPOULE FILLING AND SEALING MACHINE PROCESS OPERATION

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre-heating and final sealing is achieved.

Automatic Bottle Liquid Filling Machine: LI-BF 4 is compact, versatile and enclosed in elegantly matt finish body. This bottle liquid filling machine provides maximum output up to 80 bottles per min. This liquid bottle filling machine model is used in Pharmaceutical, Food, Dairy, Chemical, Cosmetic and Beverages industry. The speed of Bottle Filling Machines depends on nature of Liquids, container Diameter, container Height, container Neck Size and Filling Volume. Machine construction in fully Stainless-Steel finish including machine frame structure as per cGMP guidelines. Liquid Filling Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All contact parts of machine model are Stainless Steel 316 only.

For different types & formulation of liquids Lodha International LLP offers wide range of bottle filling machine. The bottle liquid filling machine comes with a range of technologies that includes automatic liquid bottle filling machine, also widely been used in chemicals and detergent manufacturing industries. It makes use of diving nozzle for filling the containers that result in foam free filling operation. The automatic bottle filling machine is quite an efficient machine and with the ‘No Bottle No Fill’ system, it stops the machine operation in the absence of containers. It is a highly automated system with the infeed and exit of the bottle being automatically operated. The change over time required in the bottle filling machine is minimum and it has a built in variable frequency A.C. drive system. With an accuracy of +/-1%, the liquid bottle filling machine provides assurance of precise filling operation. For smooth operation, bottle liquid filling machine requires an electric supply of 220V A.C single phase.
 

SPECIAL FEATURES OF AUTOMATIC BOTTLE LIQUID FILLING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Unique Free Spinning Bottle Separator- No pneumatic operation
• Built-in A.C. Variable Freq. Drive System

ADDITIONAL ITEMS:

• Automatic conveyor washing system.
• Nitrogen flushing before and after filling.
• PLC Control
• Acrylic cabinet.
• On line pre-inspection system.
• Float tank (Holding tank) with or without stirrer.

Automatic Digital (Electronic) Liquid Filling Machine, Model LI-DF: Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centring of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle will reciprocate according to filling dose, nozzle will go upwards from bottom level of bottle towards neck during filling. The Digital filling system arrangement is standard features of the machine. The motor for filling is servo drive and conveyor drive are AC Motor with synchronized variable AC Frequency Drive. PLC Controller provided to set fill volume, speed of conveyor and set fill timing this means fill size can be easily set
 

SPECIAL FEATURES OF AUTOMATIC DIGITAL LIQUID FILLING MACHINE:

• Accuracy ± 0.8 % or 0.5Gram in single doze (Whichever is higher).
• No change parts require.
• Individual volume control for all syringes.
• Different speeds can be set, depending on fill volume and foaming nature of material.
• Body covered with SS sheet.
• All contact parts silicon tubing and S.S.316.
• A unit to fill variety of liquid and can be used for various type of containers.
• No dropping or last drop problem
• No bottle no filling system.
• 25 Liter Holding Tank fitted with Machine.
• Facility provided for the fine tuning of the volume.
• Inbuilt protection against over current, voltage fluctuation, short circuit in AC frequency Drive.
• Ideal for aseptic, sheer sensitive, viscous, and corrosive liquids also.

Automatic Two Head Volumetric Liquid Vial Filling with Rubber Stoppering Machine, Model LI-LVF is suitable for Round Vials with maximum speed of 60 Vials per minute. The Machine can give Maximum speed of 100 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with vaccumetric type Rubber Stoppering System.
 

SPECIAL FEATURES OF AUTOMATIC VIAL FILLING AND RUBBER STOPPERING MACHINE:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

Automatic Four Head Volumetric Vial Liquid Filling and Rubber Stoppering Machine Model LI-LVF 4 is suitable for Round Vials with maximum speed up to 120 Vials per minute. The liquid vial filling and rubber stoppering Machine can give Maximum speed up to 120 Vials per minute depending on nature of Liquids, Vial Neck Size, Fill Volume and Rubber Stopper size. Injectable vial liquid filling and rubber stoppering machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials. Machine also available with Vaccumetric type Rubber Stoppering System.
 

SPECIAL FEATURES OF VIAL LIQUID FILLING AND RUBBER STOPPERING MACHINE:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

Automatic Two Head Volumetric Liquid Bottle Filling Machine Mode: LI-BF 2 is suitable for Bottles with maximum speed of 60 Bottles per minute. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS316 Materials.
 

SPECIAL FEATURES OF AUTOMATIC TWO HEAD VOLUMETRIC LIQUID FILLING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Unique Free Spinning Bottle Separator- No pneumatic operation
• Built-in A.C. Variable Freq. Drive System

Automatic Four Head Volumetric Linear Liquid Filling Machine Model: LI-BF 4 is suitable for Bottles with maximum speed of 80 Bottles per minute. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS316 Materials.
 

SPECIAL FEATURES OF AUTOMATIC FOUR HEAD VOLUMETRIC LIQUID FILLING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Unique Free Spinning Bottle Seperator- No pneumatic operation
• Built-in A.C. Variable Freq. Drive System

Automatic Six Head Volumetric Liquid Filling Machine Model: LI-BF 6 is suitable for Bottles with maximum speed of 120 Bottles per minute. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
 

SPECIAL FEATURES OF AUTOMATIC SIX HEAD VOLUMETRIC LIQUID FILLING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Unique Free Spinning Bottle Separator- No pneumatic operation
• Built-in A.C. Variable Freq. Drive System

Automatic Eight Head Volumetric Liquid Filling Machine is suitable for Bottles with maximum speed of 160 Bottles per minute. Machine with unique twin track operation of bottles resulting in smoother movement of bottles at lower speed producing higher output. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
 

SPECIAL FEATURES OF AUTOMATIC EIGHT HEAD VOLUMETRIC LIQUID FILLING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• Twin Track Bottle Movement system for smoother operation
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Unique Free Spinning Bottle Separator- No pneumatic operation
• Built-in A.C. Variable Freq. Drive System

High Speed Vial Filling with Rubber Stoppering Machine, Model LI-LVF 8 is suitable for Round Vials with maximum speed of 240 Vials per minute. The Machine can give Maximum speed of 240 Vials per minute depending on nature of Liquids, Vial Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with unique motion filling system, Filling Nozzle moves along with Vials during the Liquid Filling Process without stoppage of Vials and also with time tested vaccumetric Rubber Stoppering System for positive placement of Rubber Stopper on Vials at higher speed. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Liquids and Rubber Stoppers are made from SS 316 Materials.
 

SPECIAL FEATURES OF HIGH SPEED VIAL FILLING AND RUBBER STOPPERING MACHINE:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• Synchronized movement of Vial and Filling Nozzle, no stoppage of vial during filling operation
• Vacuumetric Rubber Stoppering System.
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

Automatic Aseptic Liquid Filling Machine Model LI-LVF 4 is designed for round shape glass Vials with maximum output up to 120 Vials per minute. The speed of the machine depends on nature of Aseptic Liquids, Vial Diameter, Fill Volume and Rubber Stopper size. Machine construction in fully Stainless-Steel finish including machine frame structure as per cGMP guidelines. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All contact parts coming in contact with Liquids and Rubber Stoppers are constructed from SS 316 Materials. Machine model also available with vaccumetric type Rubber Stoppering System.
 

SPECIAL FEATURES OF ASEPTIC LIQUID FILLING MACHINE:

• No Vial - No Fill System, No Vial - Machine Stop System
• No Stopper - Machine Stop System
• All contact parts made of SS 316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Diving Nozzle for Foam free filling
• Very High Fill Accuracy
• Automatic Infeed and Exit of Vials
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

Automatic Monoblock Volumetric Bottle Filling and Capping Machine, Model LI-MBF is suitable for Round, Oval, Flat or Square Bottles with maximum speed up to 120 Bottles per minute. The output of Bottle Filling Machines depending on nature of Liquids, Bottle Diameter, Bottle Height, Bottle Neck Size and Fill Volume. Machine construction in fully Stainless-Steel finish including M.S. Frame structure with SS304 cladding. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
Machine works on Volumetric Piston Filling principal which fills Liquid into the bottle with High Level of Fill Accuracy of liquid in each bottle. Machine suitable for Filling Pharmaceutical products, Oil, Mouth Wash etc.
 

SPECIAL FEATURES OF MONOBLOCK BOTTLE FILLING & CAPPING MACHINE:

• No Bottle - No Fill System, No Bottle - Machine Stop System
• Rotary Bottle Movement system for smoother operation
• All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
• Machine construction in SS 304 material
• Very High Fill Accuracy
• Automatic Infeed and Exit of Bottles
• Minimum Change Over time
• Filling and Capping operation in Single machine due to Monoblock design
• Built-in A.C. Variable Freq. Drive System

Semi Automatic Double Head Volumetric Liquid Bottle Filling Machine, Model: LI-SVF is suitable for Round or Flat shape Bottles or Vials with maximum speed of 25 Products per minute.
The Machine can give speed of 20 to 25 per minute depending on nature of Liquids, Neck Diameter or Vial/Bottle and Fill Volume. Machine suitable for small volume production having multiple products.
Machine construction in Stainless Steel finish with Double Head Operation. All parts coming in contact with Liquids are made from SS 316 Materials.
 

SPECIAL FEATURES OF SEMI AUTOMATIC LIQUID FILLING MACHINE:

• No Product - No Fill System
• All contact parts are made of SS 316 material with easy removal system for Auto-Claving/Sterilization/cleaning
• Machine construction in SS 304 material
• Very High Fill Accuracy
• Minimum Change Over time required

Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquid. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The LODHA Automatic Linear Piston Filling Machine is manufactured with a 304 stainless steel frame. All contact parts made from stainless steel 316 and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. LODHA Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

The horizontal servo volumetric piston is one of the accurate and versatile type of piston filler available. It is suitable for wide variety of semi-viscous and High Viscous products.

Volumetric piston filler is used when a consistent, accurate volume of product is desired. The Servo driven Piston filling feature allows the operator to adjust the fill volume via touch screen located on the operator interface, and comes standard with recipe recall where you can create, copy, and recall. It is also capable of storing over multiple recipes and has the ability of profile filling using accurate.

SPECIFICATIONS – AUTOMATIC VISCOUS PRODUCT PISTON FILLING MACHINE

• 7” color touch screen with plc for various error message and control system
• Fast product changeovers
• Integrated fault light and alarm to inform operator production error
• Individual fill volume adjustment for fine tuning
• Diving Nozzle to reduce bubbling of foamy liquids
• Synchronized variable speed control
• All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
• Adjustable conveyor guide rails to accommodate with different products.
• Programmable for multi speed and profile filling cycles
• No bottle no filling system
• Smooth and accurate container handling
• 100% spillage/drip free
• CIP without open any contact parts
• Fully interlocked guarding for safety
• Designed for easy change-over and cleaning
• Synchronized variable speed control
• Accurate and repeatable servo control fill volume

ADDITIONAL:

• Diving Heads
• Drip Tray Container
• Neck Locators
• Star wheel or Timing Screw Indexing
• Manifold and tank upgrades
• Servo-driven Pistons
• Capacity for additional Fill Heads
• Custom applications
• Polycarbonate Safety Guarding
• Special electrical requirements
• Additional remote E-stops Sanitary, hazardous, flammable and corrosive environment construction

APPLICATION:

• Semi-viscous and viscous liquids
• Catsup
• Mustard
• Syrups
• Salsa
• Mayonnaise
• Honey
• Peanut butter
• Jellies
• Dipping sauces
• Lip balm
• Shampoo
• Thick soaps
• Styling gels
• Facial masks
• Wax
• Glue
• Grease
• Sealants
• Silicone

Semi-Automatic Single Head Viscous Filling Machine Model LI-BVF 1 is suitable for Round or Flat Bottles or Vials with Maximum speed of 20 products per minute.

The machine can give speed of 15 to 20 container per minute depending upon nature of liquids/ paste, Neck diameter of product and fill Volume. Bottle loading and unloading is manual by operator. Machine designed especially suitable for Viscous liquid or gel/paste which also require to fill Hot with temperature of 40-50 degree Celsius. Machine suitable to fill Gel, Lotion, Cream, Ketchup, Balm, Petroleum Jelly etc.

Machine suitable for small volume production having multiple products. Machine construction in stainless steel finish with single head operation. All parts coming in contact with products are made from SS 316 grade material.

SPECIFICATIONS – SEMI-AUTOMATIC VISCOUS LIQUID FILLING MACHINE

• Fast product changeovers
• All contact parts are ss-316/peek/PTFE/Teflon/Silicon and non-contact parts SS 304, MS frame structure with SS cladding
• No Product – No Fill System
• Smooth and accurate container handling
• 100% spillage/drip free.
• Very High Filling Accuracy
• Designed for easy change-over and cleaning
• Synchronized variable speed control

APPLICATIONS:

• Semi-viscous and viscous liquids
• Catsup
• Mustard
• Syrups
• Salsa
• Mayonnaise
• Honey
• Peanut butter
• Jellies
• Dipping sauces
• Lip balm
• Shampoo
• Thick soaps
• Styling gels
• Facial masks
• Wax
• Glue
• Grease
• Sealantss
• Silicone

Automatic Vial Powder Filling Machine, Model: LI-PVF 4 is suitable for round glass Vials with maximum speed of 120 Vials per minute. It is constructed as per cGMP standards in stainless finish including machine frame structure. To match the speed of incoming and outgoing vials, it has a built in turn tables at infeed and out feed with individual drive. Parts that come in contact with powders are specially made from SS316 materials. The Vial Filling Machine Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in glass Vials, with on-line Vibrator type Rubber Stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of machine. To match the customer's requirements customized Vial Filling Machine come in different options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System
 

SPECIAL FEATURES OF VIAL FILLING MACHINE:

• No Vial - No Fill System
• All contact parts made of SS316 material
• Vial Filler Machine construction in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder
• Hopper can be completely dismantle for easy cleaning
• Less wastage of powder
• Less adjustment of Doctor Blade and Wiper Blade saves time
• Less change over for Well Agitator and Powder Hopper
• Accuracy in filling +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system
• Inbuilt Turn Tables with Separate Drive for speed control
• Safety features like Clutch system for Vial Breakage
• Machine Bottom with minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper - Machine Stop System
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System
• Heavy Duty mounting system for Powder Wheel for trouble free operation

Automatic Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-PVF 4 is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.
 

SPECIAL FEATURES OF INJECTABLE POWDER FILLING WITH RUBBER STOPPERING MACHINE:

• No Vial - No Fill System
• All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
• Machine construction in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismantling for easy cleaning
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
• Various safety features including Clutch system for Vial Breakage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper - Machine Stop System
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System
• Heavy Duty mounting system for Powder Wheel for Trouble Free long term operation

High Speed Injectable Powder Filling with Rubber Stoppering Machine
Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine Model: LI-DPF is suitable for Round Vials with maximum speed of 120 or 250 Vials per minute depending on various option of Filling Head and Powder Wheel System explain below.
Machine available in various combination of Filling Head and Powder Wheel to achieve Higher Speed and/or Higher Fill Volume required by customer. Machine available in Single Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Single Track Single Powder Wheel System, Twin Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Twin Track Twin Powder Wheel System for optimum speed and fill volume requirement of customers.
Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine.
 

SPECIAL FEATURES OF POWDER FILLING & RUBBER STOPPERING MACHINE:

• No Vial - No Fill System
• All contact parts made of SS316 material with easy removal system for Auto Claving/Sterilization
• Machine construction in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismantle for easy cleaning
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
• Various safety features including Clutch system for Vial Breackage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper - Machine Stop System
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System

Automatic High Speed Rotary Dry Syrup Powder Filling with Rubber Stoppering Machine Model LI-DP, is suitable for Glass, Plastic, PET, HDPE, LDPE Bottles with maximum speed of 60 to 120 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.
Machine in Stainless Steel Finish with heavy duty frame structure with S.S, Cladding. All parts coming in contact with Powders are made from SS316 Materials as well as HDPE Funnels.
The Machine works on proven time-tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder.
Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and outfeed Star wheel for smoother operation. Machine with Rotary Bottle Moving system ensures very high-speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy. Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed.
 

SPECIAL FEATURES OF ROTARY DRY SYRUP POWDER FILLING MACHINE WITH RUBBER STOPPERING:

• No Bottle - No Fill System
• Rotary Bottle Movement System with Rotary Funnel System
• Funnel with Unique Vibratory system for filling semi free flow powder at higher speed
• All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization
• Machine construction in SS304 material
• Filling Accuracy of +/- 1 to 2% depending on powder at controlled humidity below 30% Rh
• Automatic Infeed and Exit of Bottles through Star Wheel System
• No Bottle at infeed conveyor - Automatic Machine on/off system
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System
• Toughened Glass Safety Cabinet*
• Blower for dust extraction

Automatic Double Head -Double Track Injectable Powder Filling with Rubber Stoppering Machine: Model: LI-DPF 8 is suitable for Round Vials with maximum speed of 120 and/or 250 Vials per minute. Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials.
The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head or can be used for Single Head operation also with speed of 120 vials per minute.
 

SPECIAL FEATURES OF DOUBLE HEAD INJECTABLE POWDER FILLING RUBBER STOPPERING MACHINE

• No Vial - No Fill System
• All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
• Machine construction in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismantle for easy cleaning
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
• Various safety features including Clutch system for Vial Breakage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper - Machine Stop System
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System
• Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation

Double Head Injectable Powder Filling with Rubber Stoppering Machine
Automatic Double Head -Double Track Injectable Powder Filling with Rubber Stoppering Machine, Model: LI-DTPF 8 is suitable for Round Vials with maximum speed of 250 Vials per minute. Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS316 Materials.
The Machine is equipped with Double Head Double Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Double Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head system for higher fill volume using multiple dose system.
 

SPECIAL FEATURES OF DOUBLE HEAD HIGH SPEED INJECTABLE POWDER FILLING RUBBER STOPPERING MACHINE:

• No Vial - No Fill System
• All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization
• Machine construction in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismantle for easy cleaning
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
• Various safety features including Clutch system for Vial Breakage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper - Machine Stop System
• Low Air - Machine Stop System
• Low Vacuum - Machine Stop System
• Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation

Automatic Single Head Linear Augur Powder Filling Machine Model LI-APF 1, is suitable for Filling Dry Syrup, Powder and granules in different type and shape of bottles with maximum speed of 30 Bottles per minute depending on Filling Volume, type of Powder and Bottle Size. Machine with proven Augur type Powder Filling System for filling higher grammage of Powder in Single Dose. All Parts coming in contact with powder are made from SS316, Nylon and HDPE material. Machine with no change parts system for change in Size of Bottles due to pneumatically operated bottle separator system. Machine with built in Turn Table for Round Bottle at the infeed for continues feeding of bottles.
 

SPECIAL FEATURES OF SINGLE AUGER POWDER FILLING MACHINE:

• Standard as well as Optional Servo Driven Filling Head
• No Bottle - No Fill System
• All contact parts made of SS316 and Nylon/HDPE material with easy removal system for Cleaning
• Machine construction in SS304 material
• C. Variable Frequency Drive Speed Control
• Built in Turn Tables with Separate Drive for speed control
• Low Air - Machine Stop System
• Heavy Duty Mounting system for Powder Wheel for Trouble Free long-term operations

Automatic Double Head Augur Powder Filling Machine Model LI-APF 2, is suitable for Filling Dry Syrup, Powder and Granules in different type and shape of bottles with maximum speed up to 60 Bottles per minute depending on Fill Volume, type of Powder and Bottle Size using Single track twin hopper system. Machine with proven Augur type Powder Filling System for filling higher grammage of Powder in Single Dose. All Parts coming in contact with powder are made from SS316, Nylon and HDPE material. Machine with no change parts system for change in Size of Bottles due to pneumatically operated bottle separator system. Machine with built in Turn Table for Round Bottle at the infeed for continues feeding of bottles.
 

SPECIAL FEATURES OF DOUBLE HEAD AUGER POWDER FILLING MACHINE:

• No Bottle - No Fill System
• All contact parts made of SS316 and Nylon/HDPE material with easy removal system for Cleaning
• Machine construction in SS304 material
• C. Variable Frequency Drive Speed Control
• Built in Turn Table at infeed side with Separate Drive for speed control
• Low Air - Machine Stop System
• Heavy Duty Mounting system for Filling Head for Trouble Free long-term operations

SALIENT FEATURES OF SEMI AUTOMATIC INJECTABLE POWDER FILLING MACHINE

• "No Vial – No Filling" system eliminates wastage of costly powder.
• Overload Relay for any overload accident.
• Flexible to suit from 5 ml. to 30 ml. vials.
• All Contact Parts are of S.S 316L.
• Quick change over with minimum use of tools.
• Contact parts are removable for mandatory autoclaving.

OPTIONAL ACCESSORIES

• Pure Air Filter
• Vacuum Pump
• Oil Free Air Compressor

Single Head Bottle Screw Capping Machine Model: LI-BCS 1 is suitable for Round Bottles with maximum speed of 40 Bottles per minute. Single Head Bottle Screw Capping machine specially designed in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures.
Single Head Bottle Screw Capping Machine is equipped with Orientation type Cap Feeder for continues feeding of Cap for online operation on any liquid or powder filling line Single Head Bottle Screw Capping Machine suitable for various sizes of Bottles as well as Screw Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical, Food, Pesticides, Chemical, Beverages, Liquor and other packaging industries having lower production requirement with automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC SINGLE HEAD BOTTLE SCREW CAPPING MACHINE

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Cap Feeder with Variable Speed System for feeding control of caps.
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage or Jamming
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Single Head Vial PP/Flip-Off Capping Machine Model: LI-VCS 1 is suitable for Round Vials with maximum speed of 40 Vials per minute. Single Head Vial Capping Machine specially designed in Stainless Steel finish including machine mild steel frame structure with stainless steel cladding/ Enclosures.
Single Head Vial Capping Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain/ Flip-Off Cap with the help of change parts. Vial Capping Machine is suitable for application in Pharmaceutical industries having lower production requirement with automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC SINGLE HEAD VIAL CAP SEALING MACHINE

• No Vial - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Cap Feeder with Variable Speed System for feeding control of caps.
• Hopper can be completely dis-mental for easy cleaning
• Various safety features including Clutch system to avoid Vial Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Single Head Bottle ROPP Cap Sealing Machine Model: LI-BCS 1R is suitable for ROPP capping of Round Bottles with speed of maximum 35 to 40 Bottles per minute depending on Bottle Diameter, Height and Cap diameter.
Single Head Bottle ROPP Capping Machine is specially constructed in Stainless Steel finish including M.S. frame structure with Stainless Steel Cladding/Enclosures.
ROPP Bottle Cap Sealing Machine is equipped with Orientation type Cap Feeder for continues feeding of Cap for online operation on any liquid or powder filling line. Machine suitable for various sizes of Bottles as well as ROPP Cap with the help of change parts. ROPP Capping Machine is suitable for application in Pharmaceutical, Food, Pesticides, Chemical, Beverages, Liquor and other packaging industries having lower production requirement with automatic online operation.

The needs of ROPP capping machine in modern world is increasing by leaps and bounds. ROPP capping machine works with oval, square, oval, and even rectangular packaging or bottles without any hassle. Capping machinery takes on several different forms depending on the type of cap used and to what degree the automation is required.

Bottle ROPP capping machine is used to boost the production without any complexity. The other names of such machines include ROPP capper machine and ROPP cap sealing machine. They all are now used for low to medium to high production facility.

THE BENEFITS OF ROPP CAP SEALING MACHINES

Capping machines can offer a number of benefits to the manufacturers. Here we list a few –

SECURE, RELIABLE, AND CONSISTENT PRODUCTION

Automated capping process renders repeatable actions of capping machines. Bottle’s cap is required to be tightened with the same force and fashion, the automated bottle ROPP capping machine delivers the exact amount of pressure to maintain the uniformity. This way, ROPP capper machines offer secure, reliable, and consistent seals.

QUICK PRODUCTION

With ROPP cap sealing machines, the production can be fastening as automatic cappers can fix the bottles and/or containers very fast. At the end of the day, the production is increased and so is the profit. Semi-automatic or manual capping of the bottles require a lot of time as the workers need to check the seals and ensure the tightening process.

WIDE RANGE OF PRODUCTIVITY

Most ROPP capper machines that run automatically have great versatility. In other words, the machines would handle a big range of various tasks i.e. cap tires and sizes, provided the tightening rule is the same. For instance, spindle cappers are utilized to tight screws on caps; an automated spindle capper, nevertheless, can handle all types of caps such as flat and sports. It can even trigger the sprayer.

EASY OPERATIONS

It is easy to handle and operate bottle ROPP capping machines and the operators don’t need special knowledge about them. The operators simply need to resupply the caps in bulk timely.

CUSTOMIZED INTEGRATION

Lastly, almost all automatic ROPP cap sealing machines can be integrated with other systems or existing package processes. In a case where power conveyors are present, the machines may just get integrated themselves with the existing production line and once they are set up fully, they can start producing quality services. Tailoring or customizing such bottle ROPP capping machines is possible and that is the reason, more and more manufacturers are now adapting the latest capping systems.

Whether it is a part of a utterly automatic package process or a step towards the same, automated capping machines help increasing the efficiency and productivity of the whole capping processes.

SPECIAL FEATURES OF ROPP CAPPING MACHINE:

• No Bottle - No Capping System
• No Bottle - Machine Stop System
• Machine construction in Stainless Steel Finish
• Cap Feeder with Variable Speed System for feeding control of caps.
• Hopper can be completely dismantling for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage or Jamming
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Pick & Place Bottle Screw Capping Machine is versatile designed with pneumatically operated gripper type pick n place with torque adjustment rotary plastic screw capping machine suitable for screw cap or snap/press fit caps.

Pick and Place Screw Capping machine in order to be used for different screw capping applications such as food & beverages, pharmaceutical, pesticides, distilleries, cosmetic, toiletries, personal care, chemical, oil etc. The Machine is often supplied with Orientations type Cap Feeder Elevator or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line.

LODHA’s capping machines are designed to secure almost any cap type onto a wide assortment of bottles. From Servo Based, Screw Caps, ROPP Caps, Crown Caps, Pick-n-Place, Snap/Press Fit, Aluminium Flip-Top Caps, Rubber Stopper Caps, Inner Plug, Twist- Off etc. Depending on cap type. The capping machine can operate from a touch screen and is capable of storing over multiple recipes. We provide you with the solution you need.

SPECIAL FEATURES:

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Cap Feeder with Variable Speed System for feeding control of caps.
• Hopper can be completely dismantled for easy cleaning
• Integrated Fault light And Alarm to Inform Operator Production Error
• Various safety features including Clutch system in feed worm to avoid Bottle Breakage or Jamming
• Machine Auto On / Off System, It Will Start Automatically Once Bottle Enter to the in-Feed Conveyor and Stop If Bottle Absence.
• Adjustable Conveyor Guide Rails to Accommodate with Different Products
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Fully Interlocked Guarding for Protection Safety
• Minimum Change over time

Automatic Four Head Bottle Screw Capping Machine, LI-BCS 4 is suitable for Round or different shape of Glass, Plastic or LDPE Bottles with maximum speed of 65 to 80 bottles per minute depending on Bottle Size and Cap Size.
Rotary Bottle Screw Capping Machine is constructed in Stainless Steel finish including machine M.S. frame structure and Stainless Steel Cladding. This Machine is suitable for applications in Pharmaceutical, Food, Pesticides, Cosmetic and Other Industries requiring higher production speed on automatic online operation.
Four Head Bottle Screw Capping Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid or powder filling line. Bottle Screw Capping Machine is suitable for various sizes of Bottles and Plastic Screw Cap with the help of suitable change parts.
 

SPECIAL FEATURES OF AUTOMATIC FOUR HEAD BOTTLE SCREW CAPPING MACHINE:

• Number of Head: Four
• Production Output: 65 to 80 bottles/min
• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• In feed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Four Head Bottle ROPP Capping Machine is suitable for Round or different shape of Glass, Plastic or LDPE Bottles with maximum speed of 65 to 80 bottles per minute depending on Bottle Size and Cap Size.  Rotary Bottle ROPP Capping Machine is constructed in Stainless Steel finish including machine M.S. frame structure and Stainless-Steel Cladding. This Machine is suitable for applications in Pharmaceutical, Food, Pesticides, Cosmetic and Other Industries requiring higher production speed on automatic online operation.
Four Head ROPP Bottle Screw Capping Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid or powder filling line. Bottle ROPP Capping Machine is suitable for various sizes of Bottles and Plastic Screw Cap with the help of suitable change parts.
 

SPECIAL FEATURES OF AUTOMATIC FOUR HEAD BOTTLE ROPP CAPPING MACHINE:

• Number of Head: Four
• Production Output: 65 to 80 bottles/min
• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• In feed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Four Head Rotary Vial Capping Machine Model: LI-VCS 4 for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 120 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Vial Capping Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flipp-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flipp-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC FOUR HEAD VIAL CAPPING MACHINE

• No Vial - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Spring Loaded Unique Free Spinning Single Sealing Roller
• Hopper can be completely dismental for easy cleaning
• Various safety features including Clutch system to avoid Vial Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Six Head Rotary Bottle Screw Capping Machine Model: LI-BCS 6, for Plastic Screw Capping Machine is suitable for Round or other shape of Glass, Plastic or LDPE Bottles with maximum speed of 80 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and Plastic Screw Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC SIX HEAD BOTTLE SCREW CAPPING MACHINE:

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breackage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Six Head Rotary Bottle Capping Machine Model: LI-BCS 6R, for ROPP Cap. Machine is suitable for Round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles with maximum speed of 120 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially ROPP Capping Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Bottle Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic and Other Industries.
The ROPP Capping Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Bottle Capper Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. ROPP Capper Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES OF BOTTLE CAPPING MACHINE:

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breackage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Six Head Rotary Vial Capping Machine Model: LI-VCS 6, for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 180 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flip-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flip-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC SIX HEAD VIAL CAP SEALING MACHINE:

• No Vial - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breackage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Spring Loaded Unique Free Spinning Single Sealing Roller
• Hopper can be completely dismental for easy cleaning
• Various safety features including Clutch system to avoid Vial Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Eight Head Rotary Bottle Screw Capping Machine, Model: LI-BCS 8 for Plastic Screw Cap. Machine is suitable for Round or different shapes bottles of Glass/ PET/ Plastic/HDPE or with maximum speed of 160 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientations type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES OF AUTOMATIC EIGHT HEAD BOTTLE SCREW CAPPING MACHINE

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Eight Head Rotary Bottle Capping Machine, LI-BCS 8R is suitable for Round or different shapes of Glass, PET, LDPE, HDPE, Plastic Bottles with maximum speed of 160 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES:

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Eight Head Rotary Vial Capping Machine, Model: LI-VCS 8 for PP/Flip-Off Aluminium Cap. Machine is suitable for Round Vials with maximum speed of 240 Vials per minute depending on Vial Diameter, Vial Height and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Machine can be used for Moulded or Tubular Glass Vials having Plain Aluminium Seals as well as Flipp-Off Seals with common change parts for both type of cap.
Machine with Unique Single Roller Sealing System ensures perfect sealing of vials with lower setting time. The Machine is equipped with Vibratory Bowl Feeder for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Vials as well as Plain / Flipp-Off Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES:

• No Vial - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid vial breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Spring Loaded Unique Free Spinning Single Sealing Roller
• Hopper can be completely dismental for easy cleaning
• Various safety features including Clutch system to avoid Vial Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

Automatic Linear Bottle Capping Machine Model: LI-LBC 150

is suitable for capping the round of irregular shapes or bottles (Glass, Plastic, PET, LDPE, HDPE) with the maximum speed of 150 bottles per minute. The speed also depends on bottle diameter, bottle design, bottle shape and cap size. This automatic linear capping machine has special linear design with no change parts system for change in size of the bottle. Moreover, it also has totally synchronized front and back bottle holding belt with stabilizing and pressing belt system.
This linear capper machine is built with stainless steel finishing and MS frame structure. It is ideal for application in various industries such as Food, Pharmaceutical, Pesticides, Cosmetic and other industries. It comes with a very user friendly operation to handle different types of bottles. This linear capping machine comes with Orientation type Cap Feeder or Vibratory type Bowl Feeder for continuous feeding of measuring cup. It is suitable for application in industries with high production requirement.

The Automatic linear bottle capping machine is one of consistency, reliability, and security, and its largest benefits are included in the fact that it provides a repeatable action provision. This versatility offered by the machine can increase the number of bottles that can be sealed during the production activity. A well-maintained automatic linear capping machine takes care of the speed as well as the consistency in sealing. The unique feature of this capper is that it can integrate easily with any packaging line and eliminate any loss of product. It makes business and production a pleasurable experience and can be custom-built as per needs. Efficiency and productivity along with reduced costs along the entire packaging process make it a delightful buy.

SALIENT FEATURES OF AUTOMATIC LINEAR BOTTLE CAPPING MACHINE:

• Auto Stop System For No Bottle/Cap Situation
• Constructed in Stainless Steel Finish
• No Change Parts System for changes in Bottle Size
• Single Drive Synchronized Complete Operation (Bottle Feeding, Holding Belt and Pressing Belt System)
• Cap Feeder with Varying Speed System.
• Minimum Change Over time
• Minimum Setting time
• Complete dismantling of Hopper for easy cleaning

ADDITIONAL FEATURES OF AUTOMATIC LINEAR BOTTLE CAPPER MACHINE:

• Equipped with PLC – HMI Interface
• Cap Feeder Elevator
• Safety Cabinet with Toughened Glass or Acrylic

High Speed Bottle Capping Machine, Model: LI-BCS 8H for Plastic Screw Cap. Machine is suitable for Round or other shape of Glass/Plastic/PET/HDPE or LDPE Bottles with maximum speed of 160 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Cap Size. Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. The Capping Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries.
The Machine is equipped with Orientations type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and ROPP Cap with the help of change parts. Capping Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SPECIAL FEATURES

• No Bottle - No Cap System
• No Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Infeed and Exit Star Wheel with Overload Clutch System to avoid Bottle breakage
• Single Drive Synchronizing Total Operation of Star Wheel and Turret with Star Wheel
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantle for easy cleaning
• Various safety features including Clutch system to avoid Bottle Breakage
• Single Drive synchronizing operation of Conveyor and Star Wheel
• Minimum Change over time

High Speed Vial Screw Capping Machine Model: LI-VCSH

is suitable for round vials with the maximum speed of 240 vials per minute. The speed also depends on Vial height, Vial diameter and Cap size. The high speed vial screw capping machine is built with stainless steel finishing including MS frame structure. It can also be used for tubular or moulded Glass Vials with Plain Aluminium Seals and Flip-Off Seals.

LI-VCSH Vial Screw Capper

comes with special single roller selling system that allows perfect sealing of vials with lower setting time. It comes with continuous Vibratory Bowl Feeder for cap feeding in any powder of liquid filling line. This high speed vial screw capping machine is suitable for different vials sizes as and plain or flip-off caps. It is suitable for applications in industries with high production requirement. This advanced vial capping machine is extremely versatile and offers high tech features like ‘No vial – No Capping’ and ‘No Cap – No Capping’. It is also equipped with a clutch system to prevent vial breakage. Moreover, the hopper of this high speed vial screw capping machine can be completely dismantled for easy cleaning. It also has spring loaded free spinning sealing rollers to prevent the damage and provide flexibility. This high quality machine is widely used in the pharmaceutical industry because of its excellent performance.

SPECIAL FEATURES OF HIGH SPEED VIAL CAPPING MACHINE:

• Automatic System : No Vial - No Capping
• Automatic System :No Cap – No Capping
• Constructed in stainless steel
• Infeed and Exit Star Wheel for automatic stoppage in case of overloading or jamming
• VFD Speed System equipped Cap Feeder for feeding control
• Unique Spring Loaded Free Spinning Single Sealing Roller
• Complete dismantling of Hopper for easy cleaning
• Clutch system to prevent Vial Breakage
• Stainless Steel parts for long life
• Single Motor synchronized Conveyor, Star Wheels and Platform Turret
• Equipped with inbuilt Pulse Counter
• Automatic System : Container Overturn – Machine Stop
• Spring loaded free spinning Sealing Rollers to damage prevention and flexibility
• Single Ratchet setting for quick change over
• Unique Sealing Rollers for high-quality skirting and sealing

ADVANTAGES OF VIAL CAPPING MACHINE:

Vial capping machine is an integral part of packaging industry because of the high speed and accuracy. It is very difficult to achieve the amount of production, by capping with hands, which can be easily achieved with screw capping machine. Vial capper is very versatile as it is used in various industries such as beverages, pharmaceuticals, cosmetics, chemicals and dairy products. Screw capping machine has enabled industries to achieve high production to meet high requirement of their products.

Semi-Automatic Screw Capping Machine Model LI-SC is suitable for applying Cap on various type and shape of Vials and bottles with maximum speed of 40 Vials/ Bottles per minute depending on Vial/ Bottle Size and type of Cap to be capping. Screw Capping Machine suitable for applying PP Cap, ROPP aluminium cap or plastic screw cap with the help of change parts /capping head. This machine is useful for small scale production units for medium scale production requirements.
Semi Automatic Screw Capping Machine with built in Table/Stand for trouble free operation.
 

SPECIAL FEATURES:

• Compact machine model & multipurpose use
• No Vial/Bottle - No Capping System
• Machine construction in SS304 material
• Suitable for all type of PP Cap, ROPP Alu. Cap and Plastic Screw Cap
• Heavy Duty Machine structure
• Low noise & Less power consumption
• Cap Sealing Pressure varied according to different size of caps.
• Adjustable gauge provided for different height of bottles.

Automatic Linear Measuring Cup Placement Machine Model: LI-MCP 150 is suitable for Round or irregular shapes of Glass, Plastic, PET, LDPE, HDPE Bottles with maximum speed of 150 Bottles per minute depending on Bottle Diameter, Bottle Height, Bottle Shape and Measuring Cup / Cap Size.
Machine with special Linear Design with No Change Parts system for Change in Bottle Size. Machine with Totally Synchronized Front and Back Bottle Holding Belt with Top Stabilizing and Pressing Belt System.
Specially Machine construction in Stainless Steel finish including machine M.S. frame structure with Stainless Steel Cladding/Enclosures. Machine is ideal for application in Pharmaceutical, Food, Pesticides, Cosmetic & Other Industries. Machine with user friendly operation to handle various type and size of bottles.
The Machine is equipped with Orientation type Cap Feeder or Vibratory type Bowl Feeder depending on cap shape and size for continues feeding of Measuring Cup / Cap for online operation on any liquid of powder filling line. Machine suitable for various sizes of Bottles and Measuring Cup / Cap with the help of change parts. Machine is suitable for application in Pharmaceutical and other industries requiring higher production speed on automatic online operation.
 

SALIENT FEATURES:

• No Bottle - No Cup / Cap System
• No Bottle / Cap - Machine Stop System
• Machine construction in Stainless Steel Finish
• Linear Bottle Movement with No Change Parts System for change in Bottle Size
• Single Drive Synchronizing Total Operation of Bottle Feeding, Bottle Holding Belt and Top Holding / Pressing Belt System
• Cap Feeder with Variable Speed System for feeding control of caps.
• Minimum Change Over and Setting time
• Hopper can be completely dismantling for easy cleaning
• Minimum Change over time

ADDITIONAL FEATURES:

• PLC – HMI Interface based automation
• Cap Feeder Elevator
• Toughened Glass or Acrylic Safety Cabinet for Machine Model

Automatic Sticker Labeling Machine Model: LI-SL 1H is suitable for labeling on round Vials and smaller size of Bottles. The machine incorporates modern sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. It is capable of Labeling up to 100 units per minute depending on product diameter and label size. Machine suitable for Vials and Small Sizes of Bottles from Glass, Plastic, PET, HDPE, PP etc. with speed range of 60 to 100 products per minute.

The Sticker Labeling Machine has its own unique single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production.
 

SPECIAL FEATURES:

• For any label specification, the machine does not need any label data input/retrieval
• The automatic sticker labeling machine allows different product and label size without feeling any urge of replacing the parts
• A Provision of regulating the on-line speed of single pot is provided
• Several devices conveyor, pressing device, and label dispensing have their velocity perfectly coordinated
• Automatic sticker labeling machine performs the operation efficiently without any need to be maintained
• The machine allows for convenient alteration of label height
• Any adjustment or alterations to be made while placing the labels can be made without facing any difficulty
• It is resilient towards any variation in voltage
• An automatic sticker labeling machine finds extensive application in on-line Inkjet and contact coding system
• Overlap, Partial, and Full Wrap Around Labelling is possible with the automatic sticker labeling machine
• The machine boasts of an A.C. Variable Frequency Drive System that is a built in feature
• It has a high durability with a stainless steel finished structure

ADDITIONAL FEATURES:

• A label roll empty-machine stop system can be incorporated with the machine that has an alarm to send an alert on consumption of label roll
• The missing label in roll - machine stop system also comprises of an alarm to stop the operation if one forgets to install the label roll
• A provision for special label sensor can be made that turns out to be extremely helpful in detecting the transparent film labels that does not comprise of any mark for the sensors to get activated
• Various devices like HP Cartridge Coder, Contact Coder, Inkjet Coder, and Hot Foil Coder are provided in different speed range as per the desired application
• For the application of pneumatically operated coding system, a low compressed air - machine stop with alarm system can be coupled with the machine
• It can also accommodate packing conveyor and turn table

Automatic Ampoule Sticker Labeling Machine for high speed wrap-around application on ampoules. LI-ASL 2H is one of the most users friendly. The Ampoule Sticker Labeller incorporates with modern Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The ampoule sticker labelling machine is suitable for Labeling on Round Vials, and other round Objects. It is capable of Labelling up to 200 units per minute depending on products and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Vials at very high speed using optional special label sensing system.Truly one and only High-Speed Rotary Warp Around Labelling Machine available in India, with unique single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production.

Ampoule sticker labeling machine is with highest installation in India. Machine have added advantages like Special Feeding Device enabling feeding of Ampoules/Vials in Vertical Position directly from the trays and similarly collecting the labeled products also in Vertical Position in trays. Operator can also feed the Ampoules/Vials for Labeling On-line on Machine without any stoppage. The feeding system effectively eliminates clumsy, inconvenient, time consuming and prone to breaking of Ampoules etc. at the time of loading the products for labeling compare to other Slant Hopper Feeding system. Machine also available with optional Turn Table for Feeding of Vials for online transfer of Ampoules from Capping/Inspection machine to labeling and online transfer of labeled vial to packing conveyor/inspection system, this system helps for continues labeling operation for vials. This system belongs to the LODHA Pharma line, especially dedicated to labelling, coding, serialization and track and trace of pharmaceuticals; this line has been designed to ensure high standards of quality, safety, productivity and maintenance complying with the guidelines for good manufacturing practice of pharmaceutical markets.
 

SPECIAL FEATURES OF AMPOULE STICKER LABELING MACHINE:

• No Label Data Input/retrievals require for any Label Size
• Color Touch Screen Operator panel
• No Change Parts for Label size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Product Feeding and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self-Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labeling
• Built in A.C. Variable Frequency Drive System.
• Fully Stainless-Steel Finish Machine

ADDITIONAL FEATURES OF AMPOULE STICKER LABELLING MACHINE:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Color Touch Screen PC synchronizing Machine operation and Vision System
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or Pharma code on labels
• Vision System with OCV/OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Turn Table for online operation of Vial Labeling

Automatic Vial Sticker Labeling Machine Model: LI-VSL 2H is one of the most users friendly vertical vial rotary sticker labeler equipment. This equipment incorporates modern Micro Processor Control Label Dispensing mechanism with sensing system for Label and Product. LI-VSL 2H model is suitable for Labeling on Round Vials, and other round Objects. It is capable of Labelling up to 200 vials per minute depending on vial and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Vials at very high speed using optional special label sensing system.

LI-VSL 2H Automatic Vial Sticker Labelling Machine available in India, with unique single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production.

Machine with highest installation in India. Machine have added advantages like Special Feeding Device enabling feeding of Ampoules/Vials in Vertical Position directly from the trays and similarly collecting the labeled products also in Vertical Position in trays. Operator can also feed the Ampoules/Vials for Labeling On-line on Machine without any stoppage. The feeding system effectively eliminates clumsy, inconvenient, time consuming and prone to breaking of Ampoules etc. at the time of loading the products for labeling compare to other Slant Hopper Feeding system.

Machine also available with optional Turn Table for Feeding of Vials for online transfer of Vials from Capping/Inspection machine to labeling and online transfer of labeled vial to packing conveyor/inspection system, This system helps for continues labeling operation for vials.

Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time.
 

SPECIAL FEATURES:

• No Label Data Input/retrievals require for any Label Size
• Color Touch Screen Operator panel
• No Change Parts for Label size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Product Feeding and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self Protected against Voltage Fluctuations
• Suitable for On-Line InkJet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labeling
• Built In A.C. Variable Frequency Drive System.
• Fully Stainless Steel finish Machine

ADDITIONAL FEATURES:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour Touch Screen PC synchronizing Machine operation and Vision System
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or Pharma code on labels
• Vision System with OCV/OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Turn Table for online operation of Vial Labeling

We have used the best ideas from the past and developed High Speed Vertical Rotary Ampoule Sticker Labeling Machine Model: LI-ASL 2H, is one of the most users friendly. The Machine incorporates modern sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The machine is suitable for Labeling on Round Vials, and other round Objects. It is capable of Labelling up to 200 units per minute depending on products and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Vials at very high speed using optional special label sensing system.
Truly one and only automatic sticker labelling system for high speed wrap-around application on ampoules available in India, with unique single point synchronized speed control system. The inbuilt automated label length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of label size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production.
Machine with highest installation in India. Machine have added advantages like Special Feeding Device enabling feeding of Ampoules/Vials in Vertical Position directly from the trays and similarly collecting the labeled products also in Vertical Position in trays. Operator can also feed the Ampoules/Vials for Labeling On-line on Machine without any stoppage. The feeding system effectively eliminates clumsy, inconvenient, time consuming and prone to breaking of Ampoules etc. at the time of loading the products for labeling compare to other Slant Hopper Feeding system.
This system belongs to the LODHA Pharma line, especially dedicated to labelling, coding, serialization and track and trace of pharmaceuticals; this line has been designed to ensure high standards of quality, safety, productivity and maintenance complying with the guidelines for good manufacturing practice of pharmaceutical markets
 

SPECIAL FEATURES:

• No Label Data Input/retrievals require for any Label Size
• Color Touch Screen Operator panel
• No Change Parts for Label size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Product Feeding and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self Protected against Voltage Fluctuations
• Suitable for On-Line InkJet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labeling
• Built In A.C. Variable Frequency Drive System.
• Fully Stainless Steel finish Machine

ADDITIONAL FEATURES:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour Touch Screen PC synchronizing Machine operation and Vision System
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or Pharma code on labels
• Vision System with OCV/OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Turn Table for online operation of Vial Labeling

Automatic Single Side Flat Bottle Sticker Labelling Machine Model: LI-BSL 1S, is one of the most user friendly. Suitable for applying Front, Back or Side Labels on Flat/Oval/Square/Round shape containers with output Up to 120 Labels per minute depending on products Shape/Size and label size. Automatic Product Alignment system synchronised with top holding belt system. The Machine incorporates modern sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. Machine also available with Optional Wrap-Round System makes it more flexible to use for Applying Single Side Label on Flat Bottles or Applying Wrap Round Label on Round Products.

The most versatile, elegantly designed linear labelling machine to meet the needs of major users of modern packaging lines, requiring high efficiency with speed, accuracy and durability. Easy to use adjustments, requiring a minimum tool or change of parts. Machine can be designed and supply with Robotised Twin Moving Pocket System or Twin Feed Worm System ensuring perfect alignment of bottles on conveyor for precise labelling application. Selection of Product Stabilizing system is depending on Product Shape, Size and required speed.

The Sticker Labelling Machine LI-BSL 1S has its own unique single point synchronised speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production. Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time. LI-BSL 1S Series also available with another Model suitable for High Speed Single Side Flat Bottle Labelling with speed up to 250 Labels per minute.

Machine can be designed especially for applying Single Side Flat bottles as well as body / wrapround labels on Round Bottles as an optional feature.
 

UNIQUE FEATURES:

• No Label Data Input/retrievals require for any Label Size
• No Change Parts for Label size, Feed Worm and Pocket System required for change
• in product size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Conveyor and Top Hold Belt System
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self-Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labelling
• Built in A.C. Variable Frequency Drive System.
• Fully Stainless-Steel Finish Machine
• Refer Plug & Play Sticker Labelling UNIQUE FEATURES page for more details

SPECIAL FEATURES:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or Pharma code on labels
• Vision System for checking Barcode, presence or absence of Coding or pharma code on labels
• Online pneumatically operated product rejection system
• Wrap Round Labelling Device for applying wrapround labels on round bottles.
• Turn Table and Packing Conveyor (Turn Table suitable only for Round shape bottles)

Automatic Double Side Flat Bottle Sticker Labelling Machine Model LI-BSL 2S is one of the most user friendly. Suitable for applying Front, Back or Side Labels on Flat/Oval/Square/Round shape containers with output Up to 100 Labels per minute depending on products Shape/Size and label size. Automatic Product Alignment system synchronised with top holding belt system. The Machine incorporates with modern sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. Machine also available with Optional Wrap-Round System makes it more flexible to use for Applying Single Side Label on Flat Bottles or Applying Wrap Round Label on Round Products.
The most versatile, elegantly designed linear labelling machine to meet the needs of major users of modern packaging lines, requiring high efficiency with speed, accuracy and durability. Easy to use adjustments, requiring a minimum tool or change of parts. Machine can be designed and supply with Robotised Twin Moving Pocket System or Twin Feed Worm System ensuring perfect alignment of bottles on conveyor for precise labelling application. Selection of Product Stabilizing system is depending on Product Shape, Size and required speed.

Bottle Sticker Labelling Machine LI-BSL 2S has its own unique single point synchronised speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production. Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time LI-BSL 2S. Series also available with another Model. Twin suitable for High Speed Double Side Flat Bottle Labelling with speed up to 250 Labels per minute.

Machine can be designed especially for applying Double Side Flat bottles as well as body / wrapround labels on Round Bottles as a Optional Features.
 

SPECIAL FEATURES:

• No Label Data Input/retrievals require for any Label Size
• No Change Parts for Label size, Feed Worm and Pocket System required for change
• in product size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Conveyor and Top Hold Belt System
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labelling
• Built in A.C. Variable Frequency Drive System.
• Fully Stainless-Steel Finish Machine

ADDITIONAL FEATURES:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or pharma code on labels
• Vision System for checking various detail on labels
• Online pneumatically operated product rejection system
• Wrap Round System for applying Wraparound Label on Round Bottles.
• Turn Table and Packing Conveyor (Turn Table suitable for Round Bottles only)

Automatic Horizontal Sticker Labelling Machine Model: LI-HSL is one of the most users friendly. The Machine incorporates latest sophisticated Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The machine is suitable for Labelling on unstable small diameter round objects. It is capable of Labelling up to 120 units per minute depending on product diameter and label size. Machine suitable for Round Ampoules, Vials, Pre-Fill Syringes, Inhalers and other Small Sizes of round objects. Machine with Optional Product feeding hopper for regular shaped round objects for continues feeding.

Horizontal Sticker Labelling Machine has its own unique single point synchronised speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production. Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time.
 

SPECIAL FEATURES

• No Label Data Input/retrievals require for any Label Size
• No Change Parts for Label size, Star Wheel require for Feeding Hopper
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Conveyor and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self-Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labelling
• Built in A.C. Variable Frequency Drive System.
• Fully Stainless-Steel Finish Machine

Note: Machine not available with all Optional features, contact us for more detail.
 

ADDITIONAL FEATURES

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or pharma code on labels
• Vision System with OCV / OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Longer infeed Conveyor for Manual Product Feeding on conveyor

We have used the best ideas from the past and developed Automatic High Speed Vertical Rotary Sticker Labeling Machine Model: LI-ASL 3H, is one of the most users friendly. The Machine integrate with modern Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The machine is suitable for Labeling on Round Ampoules, Vials, and other round Objects. It is capable of Labeling up to 300 units per minute depending on products and label size. Specially designed electronic and mechanical system to apply transparent (No Look) Labels on Ampoules and Vials at very high speed using optional special label sensing system.

Truly LI-ASL 3H model High Speed Rotary Sticker Labeling Machine available in India, with unique single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production.

Machine with highest installation in India. Machine have added advantages like Special Feeding Device enabling feeding of Ampoules/Vials in Vertical Position directly from the trays and similarly collecting the labeled products also in Vertical Position in trays. Operator can also feed the Ampoules/Vials for Labeling On-line on Machine without any stoppage. The feeding system effectively eliminates clumsy, inconvenient, time consuming and prone to breaking of Ampoules etc. at the time of loading the products for labeling compare to other Slant Hopper Feeding system.

Machine also available with optional Turn Table for Feeding of Vials for online transfer of Vials from Capping/Inspection machine to labeling and online transfer of labeled vial to packing conveyor/inspection system, This system helps for continues labeling operation for vials.

Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time.
 

SPECIAL FEATURES OF AMPOULE VIAL LABELLER:

• No Label Data Input/retrievals require for any Label Size
• Color Touch Screen Operator panel
• No Change Parts for Label size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Product Feeding and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labeling
• Built In A.C. Variable Frequency Drive System.
• Fully Stainless Steel finish Machine

VIAL LABELING MACHINE ADDITIONAL FEATURES

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed ranges available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour Touch Screen PC synchronizing Machine operation and Vision System
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically operated coding system
• Vision System for checking Barcode, presence or absence of Coding or Pharma code on labels
• Vision System with OCV/OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Turn Table for online operation of Vial Labeling

Automatic High Speed Vertical Sticker Labelling Machine Model: LI-SL 2H, is one of the most user friendly. The Machine integrate with latest Micro Processor Control Label Dispensing system with user friendly Sensing system for Label and Product. The machine is suitable for Labelling on Round Vials, small size of Bottles and other round objects. It is capable of Labelling up to 150 units per minute depending on product diameter and label size. Machine suitable for Vials and Small Sizes of Bottles from Glass, Plastic, PET, HDPE, PP etc.

LI-ASL 2H Automatic Models are equipped with “Roller Spacing Device” resulting in a simple no change parts system and eliminating the need of Feed-Worm or Star Wheel for uniform product separation.

Our Sticker Labelling Machine Model has its own unique single point synchronised speed control system. The Inbuilt Automated Label Length detection systems eliminates any need for manually feeding and storing of Label Length data in memory and retrieving the same every time for change of Label Size & re-starting the machine. The System thus saves valuable time, avoiding machine-down time, and helps achieve higher production. Machine can be supplied with Optional Toughened (Tampered) Glass or Acrylic Safety Cabinet. Machines having required all basic features as a standard fitment to match the current market needs and also saves cost and time.
 

BUILT IN UNIQUE FEATURES:

• No Label Data Input/retrievals require for any Label Size
• No Change Parts for Product and Label size
• Single Pot On-line Speed Variation control
• Synchronized speed of Label Dispensing, Conveyor and Pressing Device
• Virtually Maintenance free machine
• Easy to change label application height
• User Friendly Label Placing Adjustments
• Self-Protected against Voltage Fluctuations
• Suitable for On-Line Inkjet and Contact Coding System
• Suitable for Partial, Full Wrap Around and Overlap Labelling
• Built in A.C. Variable Frequency Drive System.
• Fully Stainless-Steel Finish Machine
• Refer Plug & Play Sticker Labelling UNIQUE FEATURES page for more details.
• Note: This model not available with all optional features, contact us for more detail.

ADDITIONAL FEATURES:

• Label Roll Empty - Machine Stop System with Alarm
• Missing Label in Roll - Machine Stop System with Alarm
• Special Label Sensor for sensing Transparent Film Labels which does not have any sensing mark on it.
• Option of Contact Coder, Hot Foil Coder, HP Cartridge Coder and Inkjet Coder with various speed range available.
• Toughened Glass or Acrylic Safety Cabinet for Machine
• Tower Light showing the machine status / operation
• Colour or Mono Touch Screen with PLC for machine operation and showing various error messages and information on display
• Special Sensing system for checking missing label on product
• Low Compressed Air - Machine Stop with Alarm system for pneumatically o- operated coding system
• Vision System for checking Barcode, presence or absence of Coding or pharma code on labels
• Vision System with OCV / OCR system for checking coding on labels
• Online pneumatically operated product rejection system
• Turn Table and Packing Conveyor

Automatic Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market
 

CONSTRUCTION OF THE MACHINE

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.
 

SALIENT FEATURES

• Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
• Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
• Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
• Operator Interface: User friendly HMI touch screen (Human machine interface).
• Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

PACKAGING MATERIALS

Base Material: PVC / PVC-PVDC / ACCLAR / TRIPLEX / PP / ALU-ALU (OPA).
Lidding Material: Aluminium with Heat Sealable Lacquer Coating.
 

UTILITIES REQUIREMENT

• Compressed Air: 16 CFM dry air having minimum pressure 6.0 kgs /cm2
• Water Cooler: 120 Liter/Hour. Temp. 15 ± 2 C
• Electrical Power: 6.5 KW, 415 V ± 10%, 3 Phase + N + E
• Earthing Cable: Copper, 2.5 mm2 (Minimum)

LODHA brings you comprehensive range of high speed PVC-ALU blister packing machine. Our automatic blister packaging machine utilized for packaging of the tablets, capsules in a blister pack. Our world class quality, reliability, performance and cost-effective range makes our machines ideal choice for pharmaceutical industry of any size.
 

PROCESS OPERATION:

• LI-PA240 is a machine model with continuous operations of forming station, feeding station, sealing station and printing station. Whereas punching station is of intermittent nature.  Product capacity of the machine depends on the product characteristics, pack layout and on type of feeding device. 
• PVC film is generally used as base film and Aluminium foil with heat sealable VMCH coating as lidding film.
• Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine.
• The blister cavities are formed on the PVC/PVDC film web by vacuum processes.
• This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities.
• The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminium foil, which is drawn from an aluminium reel – feed station.
• The punching tool punches out the specified pack, which is transferred to the out-feed conveyor.
• Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone.  

OPTIONAL FEATURES:

• Batch code letter embossing attachment
• No fills detection and rejection system
• Print registration control for PACK TO PRINT
• Poly - carbonate guard

PACKAGING MATERIALS:

Base Material: PVC, PVC/PVDC, PVC/AL/OPA, ACLAR
Lidding Material: Aluminium with heat sealable lacquer or PVDC coating, Glassine paper.
 

UTILITIES REQUIREMENT:

• Compressed Air: 14 CFM dry air having minimum pressure 6 kgs /cm. sq.
• Water Cooler: 7-9 Liters / Minute at min. Capacity 1200 K.cal / hour.
• Electrical Power: 7.5 KW, 380 - 415. AC, 50 hz, 3 Phase + N+E.
• Earthing Cable: Copper, 2.5 mm2 (Minimum)

Fully Automatic Linear Tube Filling & Closing Machine Model: LI-TF is having applications for metal, plastic, polyfoil and laminate tubes with cassette infeed system. This linear tube filling machine is designed and constructed according to the highest technology standards to guarantee the maximum productivity and quality. Equipment complies according to cGMP standards and therefore suitable for sterile rooms and laminar flows. Easy changeover without tools in very less time. A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics. Excellent access for cleaning and maintenance.

We offer a wide range of Automatic Linear Tube Filling Machines for the Cosmetic, Food, Chemical and Pharmaceutical Industries as per our standard models or according to customer’s specific requirements. Our machine designed to fill Single tube large and small, side by side, dual product. Our machine sealing types include: Aluminium crimping and folding, hot air sealing for plastic and laminates. Our machines can be customized to fit your production needs.

Tube filling machines are manufactured in order to fill ointments, toothpaste and other material in a plastic tube. The tube fillers are a reliable and accurate filler system that offers clean filling of the tube at optimum speed. The role of tube filler is to measure the parameters for quality filling of tubes. The application of tube fillers is that it can be used in different manufacturing companies where the products are kept and supplied in tube form. Usually, the tube filling machine is present in pharmaceutical, food, and construction item manufacturing industries. As there are different roles played by fillers of the tube, here is everything you need to know about the tube filling machines.

Advantages of Tube Filling Machine :

The Tube filling machines are used by the industrial manufacturers, as the rapid speed of the machine is an advantage in filling up products like creams and lotions in tubes, quickly. As the machine has rapid motion the production efficiency also increases. Another advantage of the tube fillers is that they are filled manually, so that tube producers get high fluctuations in the amount of filling process. The beneficial feature of the filling tube equipment is that by using the machine, the company decreases the production cost and the machine also deducts the labour workload, as well as the easy operative feature, allows the user to access the machine without learning any brief mechanism. The Tube fillers are also used to reduce the wastage of products as the leftovers of the product are collected by the machine and is used in another tube.

Salient Features of Linear Tube Filling Machine :

• The speed of the machine is 60 to 120 tubes per minute. It will vary depending upon the size and type of product the tube.
• It can fill up from 3 ml to 200ml of cream/Ointment.
• It can seal/close Lami tube up to 40 mm diameter and Aluminium tubes up to 28 mm diameter.
• It will have oval race track with Aluminium tube holder. 
• The indexing system will be of Ferguson type oil immersed.
• The body is fully enclosed from all sides.
• The machine will be cladded with pre-buffed SS sheet.
• Over load clutch protection of Conveyor.
• Provision for bar code reading. If required.
• All stationary parts above table top will be in SS 304.
• A variable frequency drive for changing the speed of the machine will also be provided along with the machine.
• The machine will have PLC of Allen Bradley make and touch screen HMI.
• All cams will be hardened and generally all shaft will be supported on bearing.
• The Pneumatics will of Festo, Electricals of Siemens and sensors will of reputed brand from Europe.
• All the door will have safety switch and only 24V DC power will come out of the machine. Even the cassette motor will also operate at 24V DC power.

LI-STF model is very cost-effective filler providing many features. The design of the Machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.
LI-STF model is designed to fill and seal Plastic and Laminated tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. This machine model is widely uses for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

PROCESS OPERATION:

Our machine model body is constructed with mild steel angle and plates duly painted to smooth finish and outer covered to Stainless Steel covers. The filling area contact parts made of Stainless Steel 304 quality steel including the hopper. The filling mechanism is mechanically driven with a positive suction pump assembly. syringe can be provided as per the fill volume of different variants one with each machine. No tube no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times.
The heating of the Lami or the Plastic tubes is done by a standard heater which has a capability of attaining max temperature up to 700°C during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic jaws which has provision of holding no in its made pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish.
Batch types of numeric 0 to 9 are provided with the machine extra types can be bought on request.
 

SPECIAL FEATURES:

• Manually Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling Mechanism
• Tube sealing, coding & cutting by Pneumatic cylinder
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover for Combo Models
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.
• All pneumatic parts of “Janatics”, “Festo” or “Spac” make

OPTIONAL ACCESSORIES:

• Jacketed Hopper with Stirrer
• Automatic Tube Orientation System
• Extra Size Syringe Set
• Air Compressor

LI-STF A is very cost-effective aluminium tube Filler providing several features. The design of the machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.

LI-STF A is designed to fill and seal Aluminium /Plastic / Laminated tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

SPECIAL FEATURES:

• Manually/Automatic Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling System
• For Aluminium Tube Crimping done by mechanical
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover from aluminium to lami tubes
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.

High Speed Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market
 

CONSTRUCTION OF THE MACHINE

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.
 

SALIENT FEATURES

• Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
• Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
• Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
• Operator Interface: User friendly HMI touch screen (Human machine interface).
• Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

Automatic Strip Packing Machine Model LI-ST is designed with advanced features considering the needs of the Pharmaceutical Packng Industry. Automatic Strip Packing Machine delivered unmatched performance at a high speed and low maintenance. It is most suitable for the sealing of uncoated or coated tablets, capsules, or lozenges of different shapes and sizes in various materials such as aluminium foils, cellophane, polythene, or any other type of heat sealing material.

Strip Packing Machine Model LI-ST is equipped with PLC human interface and frequency converter. Along with its beautiful style, it is easy to operate and highly durable. Moreover, it is made as per the GMP standards.

This high tech strip packer machine effectively executes feeding, sealing, slitting and cutting simultaneously. As a result of its versatility and efficiency, labour cost is reduced, which ultimately leads to lower production cost. The automatic strip packing machine is specially designed for handling a wide range of products with high precision and speed. It has a robust construction as all the contact parts are made from Stainless Steel 316. The automatic strip packing machine is ideal for various heat sealable packing laminates. Moreover, it is very easy to replace the change parts of this machine. This advanced machine is a synonym of excellent performance and unmatched quality

The automatic strip packing machine is used for the quality packaging in the food and pharmaceutical industry. These automatic strip packing machines are built on advanced technology in order to fulfil the mandatory requirements of any pharmaceutical packing industry. These automatic strip packing machines gives high speed and uninterrupted performance at a low maintenance budget. These automatic packaging machines are the ideal choice of every pharmaceutical industry for sealing of different types of coated and uncoated tablets, capsules or lozenges of any shape and size by using different kinds of packaging materials like aluminium foils, polythene, cellophane and other efficient heat sealing materials that can be used to pack up tablets & capsules without affecting their properties. The beneficial feature of these strip packing machine is that automatic feeding, sealing, and cutting of the packets can be done simultaneously. This is a high-efficiency machine that decreases the production cost and can boost the production level of the factory. This automatic strip packing machine is multi-taskers which can handle 2-3 tasks on its own which will decrease the workload of the labourers. These automatic packing machines are easy to control, which means anyone can learn the operative mechanism of the machine instantly. The exterior of the machine is made up of solid stainless steel, which makes the machine rust-free. These machines can be dismantled easily, so cleaning and servicing of the machine is not an issue. The parts of these strip packing machines are easily replaceable. By using these automatic strip packaging machines, industries will not only get faster package sealing of products but on the other hand, they can also save a huge amount of labour cost.

SALIENT FEATURES OF AUTOMATIC STRIP PACKING MACHINE:

• Automatic Feeding, Sealing, Slitting and Cutting are done simultaneously. Therefore, its efficiency is high, meaning production cost is decreased due to reduction of labour cost.
• Automatic Feeding, Sealing, Slitting and Cutting
• Reduction in labour cost and reduced production cost
• Models in the range from 2 tracks to 10 tracks and 40mm to 300mm sealing width.
• Take off conveyors of various sizes for conveying strips
• Customised to different sizes and shapes.
• It can handle for different heat sealable packing laminates.
• Digital Temperature control.
• Electrical motor ideal for 415 V/ 380 V/ 3 PH/ 50 CS/ AC Supply.
• All contacts parts are SS316.
• PLC Control panel (Optional)
• In compliance with cGMP.
• The change parts can easily replace.

LODHA specially designed very cost-effective Tube Filling Machine providing several features for pharmaceutical, food, paint, beverages and cosmetic industry. The design of the Tube Filler Machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.

LI-STF model is designed to fill and seal Plastic and Laminated tubes. The Tube Filling Machine machine is suitable mainly for pharmaceutical, cosmetic and food industry. This filling machine for Tube model is widely uses for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

PROCESS OPERATION:

Our semi automatic tube filling machine model body is constructed with mild steel angle and plates duly painted to smooth finish and outer covered to Stainless Steel covers. The filling area contact parts made of Stainless Steel 304 quality steel including the hopper. The filling mechanism is mechanically driven with a positive suction pump assembly. syringe can be provided as per the fill volume of different variants one with each machine. No tube no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times.

The heating of the Lami or the Plastic tubes is done by a standard heater which has a capability of attaining max temperature up to 700°C during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic jaws which has provision of holding no in its made pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish.
Batch types of numeric 0 to 9 are provided with the machine extra types can be bought on request.
 

SPECIAL FEATURES OF TUBE FILLING MACHINE:

• Manually Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling Mechanism
• Tube sealing, coding & cutting by Pneumatic cylinder
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover for Combo Models
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.
• All pneumatic parts of “Janatics”, “Festo” or “Spac” make

Semi-Automatic Cartooning Machine Model LI-CM 60 works on the principle of pneumatic operated mechanical assembly in order to fold or unfold the cartons placed in the feeding tray and simultaneously vacuum will suck the cartons into the slot of main holder plates -upper & lower comprising change parts according to the cartons size. This machine model is ideal for handling blister packs, container pouches, droppers, ampoules, vials, bearings, film rolls, inhalers, soaps and wide range of bottles.

Then cartons move with the help of main drive assembly for further operation. Carton passes through required pneumatic operation & reaches to the out-feed assembly. Online printing & the arrangement of product to be placed in the cartons are optional.
 

PROCESS OPERATION:

The products and cartons are delivered to semi-automatic cartooning machine with the help of magazines. In order to make sure that the products are not damaged from the rough treatment, these cartons are handled in a very cautious way. The process starts with the cartons being picked up from the carton loader assembly after which they are opened in a progressive order. The base of the machine is then closed by the accessories and the items are loaded manually. As this operation reaches its conclusion, cartons are closed and put in the outfit. For the second phase, the products are shifted using the conveyor belts.

Automatic Capsule Filling Machine with Capacity Upto 90000 Capsules/Hour

LCF Model Fully Automatic Capsule Filling Machine has the capacity of filling up 90000 capsules/hour for different variants of powder formulation. Accurate filling is achieved with the help of this auto capsule filling machine model that has the potency to encompass variety of hard gelatin capsule with size ranging from 00 to 4. The fill material can be granules, powder, or pellets individually or in different types of combination of Pallets and Powder with high precision. The latest tamping pin technology is implemented in formation of slug that is pushed in hard gelatin capsule with accuracy by Automatic Capsule Filler. The company boasts of having more than 20 years of experience in designing filling machineries that is quite evident with the technology involved in developing the fully automatic capsule filling machine that securely fills and closes the capsules.

The machine control is by means of a programmable logic controller with touch enabled “Siemens” make human machine interface with a very user friendly operable front end. To meet the needs of different applications, fully automatic capsule machine is available in various models. The machine is able to produce a minimum of 25,000 capsules that can go as high as 90,000 capsules. To ensure that the entire operation is devoid of any complications, it is recommended to have a 3-phase supply powering the filling machine. The fact that it consists of dosing tools that perform precise operations makes it achieve high efficiency. This has led to an increase in presence of capsule filler in numerous pharmaceutical industries. The fully automatic capsule filler or capsule fillers have their frames manufactured from stainless steel 316/304 to ensure durability and stability.

There are several equipments in the automatic capsule filling line machine that aids in making the entire operation highly efficient. Some of the capsule filling line machines are Automatic capsule sorter elevator, Metal detector, Automatic capsule polishing machine, Empty capsule ejector, Damage capsule sorter. Empty capsules of finest quality are fed to the capsule filling machine hopper with the help of empty capsule sorter. with the help of sorting plate, the defective capsules are sorted effectively and perfect sized capsules are transported to the hopper of capsule filling machine with the ease of operation. The metal detectors spot any trace of metal in the content. Any dust particles that get stuck to the surface of the capsules are removed with capsule polisher & rejecter. Some of the capsules may get distorted during the operation and hence they must be removed. A damage capsule sorted is provided in the line to perform this desired operation.

SPECIAL FEATURES OF FULLY AUTOMATIC CAPSULE FILLING MACHINE

• The machine is designed as per the cGMP standards with more focus on its ability of handling powder dust. It has a main turn table to prevent the dust particles from interacting with the mechanical parts of machine.
• Automatically capsule filling machine comprises of an enclosed dosing system that helps in reducing clean frequency through dust suction.
• Vacuum cleaning station is provided in the filling line that is primarily meant for segment clean-up in each cycle.
• It makes use of vacuum for capsule separation.
• A fully automatic capsule filling machine consist of following parts, user-friendly controls like Touch Screen HMI: automatic/manual/parameter setup modes, production counter, alarms.
• To minimize the requirement of the adjustment after the parts changeover, dosing disk along with capsule segments are provided that performs precise operations.
• The presence of transparent safety interlock guards and stainless Steel 304 frames imparts the machine durability and the capability to have a long life.
• It holds the potential to accurately separate wide range of capsules without causing damage of any sort.
• The machine has a provision of Automatic rejection system that is used for detection of Non – separated/ improperly inserted capsule top caps.
• The dosing tools of the machine is highly precise and this along with the process of fill weight adjustment being performed quickly provide assurance of high working efficiency of the machine.

Semi-Automatic Capsule Filling Machine Model: LSCF is preferred for applications that require precise manufacturing methods for modern pharmaceutical procedures. The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.

The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.

The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.

Description / Specification of Capsule Loading System

We are involved in offering a wide range of Capsule Loading System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Loading System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Powder Filling System

We are involved in offering a wide range of Powder Filling System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Powder Filling System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Capsule Ejection System

We are involved in offering a wide range of Capsule Ejection System to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Ejection System. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

We have used the best ideas from the past and developed High Speed Automatic Capsule Filling Machine especially designed to meet highest capsule production requirements. The LCF- 150 machine model is impressive with its east operation and minimal set up and downtimes during format changes and cleaning. The powder dosing uses with the tamping pin technology for an enhanced accuracy. The high speed capsule filler machine is designed for high accuracies and can fill the entire range of hard gelatin capsule sizes from 00 to 5.

LCF-150 model allows various dosing combination fillings with up to three products such as powders, pellets, tablets, micro-tablets, powder blends or active ingredients. The high speed capsule filling machine control is by means of a programmable logic controller with touch enabled human interface with a very user friendly operable front end. It is a “Siemens” made touch screen HMI having very easy controls for production counter, toggle between manual / automatic / parameter setup modes, alarms, etc. The high speed capsule filler, as the name suggests, performs high speed operation and still maintains an accuracy of +/-2%. Separation of capsule is carried out by means of vacuum and is quite an efficient process. High speed capsule filling machine is built using stainless steel 316 that gives it a strong build for prolonged operation. Contact parts are manufactured with SS 304. It also incorporates an automatic rejection system for improperly inserted capsule top caps.

SPECIAL FEATURES OF HIGH SPEED CAPSULE FILLER

• cGMP design with emphasis in powder dust handling: Enclosed with main turn table avoid dust getting into mechanical parts of machine.
• Filling Weight Accuracy ±2%
• Enclosed dosing system with dust suction reduces cleaning frequency.
• Vacuum cleaning station for segment cleanup in each cycle.
• Efficient capsule separation by means of vacuum.
• “Siemens” Make Touch Screen HMI, featuring user friendly controls: production counter, manual / automatic / parameter setup modes, alarms.
• Precision capsule segments and dosing disk minimizes adjustments following parts changeover.
• Stainless Steel 304 frames and transparent safety interlock guards.
• Accurate capsule separation without damaging capsule with wide range of different capsules.
• Automatic rejection system for Non – separated/ improperly inserted capsule top caps.
• Quick Fill weight adjustments and high precision dosing tools ensures optimum machine efficiency

Description / Specification of Capsule Line Machines

We are involved in offering a wide range of Capsule Line Machines to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Line Machines. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Automatic Capsule Counting & Filling Machine: Model LI-CCM is suitable for plastic and glass bottles. It is widely applied for capsule counting for small scale production in Pharmaceutical, Nutraceutical’s, Cosmetics, Herbal and Ayurvedic industries. This machine is offered in output capacities ranging from 60 to 150 bottles per minute.

Our Tablet Capsule counting & filling machine models range includes up to 150 tablets/capsules per min in glass bottles and rigid containers in bulk quantities and also where you need peak output. Two containers can be filled at a time through a double track filler. Disc on double fill model gives the highest capacity. Each disc is custom designed and manufactured to meet your individual filling requirements. These exceptional machines are versatile enough to count coated/uncoated tablets, hard or soft gelatin capsules of any shape and size such as pearls, oblong and round.

The machine is designed as per GMP standards and consists of Stainless Steel frame structure with Stainless Steel contact parts.
Integrated with the filler, under the hopper is the vacuum system that provides a dust free passage of stocks to the containers. The system also gives efficient and smooth running of the disc when uncoated tablets are counted.
 

SALIENT FEATURES

• With advanced vibration and multi-channel feeder
• Computer control with active image counting
• Transfer the bottle automatically with slat type conveyor
• Performs system test automatically
• Automatically Stop System
• Easy to setting change parts for different size bottles
• Counter differences with less than 0.1%
• Full-set protective device keep operation fixed and reliable
• Intellectual touch screen control system which is easy to control
• Stable operation with lower noise.
• Easy to dismantle with a minimum amount of parts for clean up

Automatic Capsule Polisher Model LI-CP uses the rotating brush principle to clean the capsules on continuous basis. Capsules are fed into the polishing chamber where a rotating spiral brush removes the powder particles sticking from the outer surface of capsules. The polishing chamber is to be connected to a vacuum cleaner to suck the de-dusted powder from the polishing chamber. This helps improving the polishing quality of Capsules.
 

SALIENT FEATURES:

• Complies as per cGMP standards
• All contact parts with the capsules made from Stainless Steel 304 or 316 material.
• The polishing chamber lined with nylon net.
• VFD Control Drive
• Separate Dust Collection System
• The polishing chamber inclination can be adjusted to suit the formulation.
• Provision of compressed air for cleaning the nylon brush.
• No change parts are required for different size of capsules.
• Easy to dismantle, wash and reassemble.
• No maintenance is required for polishing machine except for periodic cleaning,
• Compact size design, easy to shift and occupies minimum floor area.
• Mounted on a stand with locking type wheels and can be freely moved about and taken to any place for putting it in operation.

Automatic Capsule Printing Machine is utilized for fast printing, high quality, and high adaptability, which is widely applied to axial printing on capsules and tablets that are of different variety and specifications.

Our LI-CP Capsule printing machine is suitable for printing on the different sizes of capsules (Hard & soft gelatin capsules) and tablets (tablets with unusual shape) and is extensively used in the pharmaceutical industry. These high-end Capsule Printing Machines are operated conveniently by applying the advanced variable frequency control systems which are perfectly coupled with other machines making it perfect for product printing on capsules.
 

SALIENT FEATURES:

• Fully Automatic printing machine for any capsule/tablet sizes.
• Tablet printing machine is designed for one or double-sided printing in one or different colors.
• 100% feeding output. (Feeding output depends on the quality & shapes of tablet/capsules)
• Prints on any shape-Round, Oval, Hexagonal, and Triangular etc- Wax, Sugar or film coated tablets.
• Provides sharp printing on both capsule & tablets.
• Minimum air requirement 2 Kg to 6 Kg.
• Imported pneumatic components used for better performance.
• Hardened gears and shafts give longer life workability.
• A versatile, trouble free, easy to operate machine.

Description / Specification of Capsule Filling Machine Change Parts

We are involved in offering a wide range of Capsule Filling Machine Change Parts to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Capsule Filling Machine Change Parts. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Description / Specification of Manual Capsule Filling Machine

We are involved in offering a wide range of Manual Capsule Filling Machine to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Manual Capsule Filling Machine. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

Semi-Automatic Single Disc Capsule Counting Machine is compact highly efficient and cost-effective machine model/ It can easily count and pack capsules & tablets of any size. The design of the Machine is ergonomic, easy to handle and maintain for operators. The trouble-free operations and accurate results of these semi-automatic machines help in maintaining GMP standards.
 

SALIENT FEATURES:

• Each disc is custom designed and manufactured to meet customer’s needs.
• The machine is provided with adjustable filler which can be elevated from 20 to 25 degrees, to facilitate entry of the products into the disc holes.
• The machine is fitted with superior quality delivery chutes which direct the product from the counting disc into the stainless-steel filler tubes of various sizes, to suit different containers, suitable to work on 3 phase ac, 1 HP motor, 1440 rpm with variable speed drive.
• The entire machine is mounted on MS body.
• Simple operation, only one operator required, and operating training can be done in 10 min.
• The machine is provided with one countable type disc.
• G.M.P. model: M.S. body of the machine cladded with SS sheet”.

GMP model LI-ST Single Sided Rotary Tablet Press Machine is an entry level tablet press. It is specially designed for the small production batches. This machine model is suitable for a variety of applications in pharmaceutical and other industries like food, chemical, naphthalene, confectionery etc. The lab rotary tablet press machine is used in laboratories for research and development due to which it is also known as R&D rotary tablet press machine. It is also known by the names mini rotary tablet press machine, small rotary tablet press machine and compact rotary tablet press machine due to its small and compact size.

The suitable model can be selected based on the tooling and output requirement from the 16 & 20 stations with the “D”, “D” & “B/D” tooling respectively.
Tablet Press model of 12 station is also available with special tooling and tunnel type can track having max lab Diameter of 40 mm & max depth of fill of 30 mm.
 

SALIENT FEATURES OF SINGLE SIDED ROTARY TABLET PRESS MACHINE:

• Designed as per cGMP Standards
• Suitable for Small Batch Production requirements
• Available in 12, 16 & 20 Stations
• Sturdy, Robust Heavy Base for Handling High Pressure at
• High Speed with less Vibration
• Turret Manufactured from SG 500/7 crack resistant Special Graded Cast Iron
• Centralized Lubrication System
• Onboard Ampere Meter to Indicate Motor Overload
• Digital Tablet Counter
• User friendly, Easy to Clean, Quick Changeover & Hassle-Free Maintenance.
• Variable Speed Pulley

SAFETY FEATURES OF SINGLE SIDED ROTARY TABLET PRESS MACHINE:

• Overload Pressure Release Mechanism
• Turret Anti Turning Mechanism
• Overload Protection
• Interlocking Safety Guards with Limit Switch
• Emergency Stop Button

ADDITIONAL FEATURES OF SINGLE SIDED ROTARY TABLET PRESS MACHINE:

• ELNP Turret
• Ph. Bronze Gearing with Hardened Steel Worm
• PLC Control System
• Auto Lubrication System

Double Sided Rotary Tableting Machine Model: LI-DT is a square type double sided rotary tablet Press equipment promising unmatched quality for medium batch Production. Safety/enhanced performance/cleanability and ease of operation are its most significant features. The suitable model can be selected based on the tooling and output requirement from the 27, 35 & 45 station with “D”, “B” & “BB” tooling respectively.

The Compact Double-Sided rotary tablet press is a high technology tablet press with a table-top design and most suitable for medium batch productions. This R&D tablet press is fully equipped with pre-pressing and main pressing systems. Though small and compact, it is fully incorporated for superior quality products. It is upscale from the other tablet presses and this is what makes it unique to be used in laboratory testing and research. Its sturdy nature along with its high-grade components designed by skilled engineers makes this lab rotary tablet press demanded in larger markets. Our High-speed rotary tablet press machine is available with variegated specifications and offers less power consumption with ultimate optimization capacity. Our quality range is highly appreciated for its salient attributes and high tensile strength.

SALIENT FEATURES OF DOUBLE SIDED ROTARY TABLET PRESS MACHINE:

• Square GMP model.
• Machine is having heavy duty C.I. body & C.I.
• middle plate.
• Easy and more thorough cleaning.
• Excellent and operator friendly material feeding system.
• Lower guards of polished stainless steel.
• Upper guards of transparent acrylic material.
• Digital tablet cum RPM counter.
• Turret of special grade S.G. casting.
• Aluminium turret guards.
• Higher turret speeds up to 40 RPM.
• Phosphorous bronze bush provided inside the turret hole.
• Imported needle roller beaning provided at the bottom of turret.
• Cam tracks & pressure rolls made out of alloy steel.
• Worm is made of phosphorous bronze material.
• Upper punch penetration system.
• Effective dust extraction nozzles.
• Interlock to all guards.
• Variable speed pulley.
• One shot lubrication system.
• Double sided lifting cams.
• Anti-vibration mounts.
• Overload pressure release system.
• Reverse direction motion protection is provided to avoid major accident.
• Available with intermittent auto lubrication pump. (optional)
• Available with force feeding attachment. (optional)
• Also available with SS 316 middle plate in turret.
• Also available with electroless nickd plating turret.
• Machine can be equipped to compress two-layered tables. (optional)
• Also available with AC variable drive for main motor. (optional)
• Also available with front control. All parameters can be set outside of machine

A rotary tablet press machine is used to compress powder and make tablets of uniform shape and size. This high tech rotary and lab tablet press machine is a synonym of robustness and reliability. Its steady structure and high speed make the tablet pressing process more efficient. Because of its simple structure and design, this lab tablet press machine is very easy to operate. It is most suitable for the production of tablets in large batches. This machine is designed and developed in compliance with the cGMP norms.

This state-of-the-art equipment called tablet press machine is known to have advantages like high production capacity and cost-effectiveness. The pill press machine finds its use in various applications in manufacturing tablets for cosmetics, cleaning tablets, and pharmaceutical drugs. This tablet compression machine has effective tooling that determines the shape identifies as well as marks the size of the tablet. The high-speed rotary tablet press machine comes with all the advanced features suitable for high-volume production. The benefit of this tablet press is that it is easy to operate and has a high utilization ratio. The high output capacity machine can be used for all types of active agents and its strong engineered parts provide high durability to users.

This advanced tablet press machine comes with a pre-compression roller, which helps in easy compression of the different types of products. In addition, it offers easy accessibility for product change over and fast cleaning. Considering the safety of the operator, upper guard and side guard interlock is provided in this double sided rotary tablet press machine. It also ensures hygienic condition for the production of tablets. Moreover, the operator can easily fine tune all the tablet parameters during operation from outside the tableting area. Besides, this high-speed rotary tablet press machine is also equipped with calibrated SIEKO dials for precise weight control.

The Lodha Pharma’s tablet presser comes with the facility of advance overload compression spring system for heavy duty. Due to this feature the use of hydraulic and accumulator cylinder gets eliminated from the system. The complete instrument is designed in a manner to confide all the parts in a single quadrate and more preferred.

SPECIAL FEATURES OF LAB TABLET PRESS & ROTARY TABLET PRESS MACHINE:

• Suitable for large batch production.
• Variable AC Drive for force feeder motors & main motor.
• Advance Overload Compression Spring system supported.
• Designed as per cGMP compliance.
• Provided with three types of lower cam track filler.
• Two-sided High Paced Rotary Tablet.
• Hygienic production and safety ensured for operator via interlocked upper and side guards.
• Fine tuning of tablet parameters through the front control present outside the equipment.
• Accurate controls of weight with the help of adjustable SIEKO dials.
• Easy product changeover and quick cleaning of the instrument.
• Pre-compression roller & easy compressibility of variety of products.
• Consists of bottom driven rotary force feeder.
• Maintains consistency in higher weight.

LODHA Mini Tablet Press, is a compact table-top machine designed as per cGMP standards, widely used for formulation & development (F & D), small production batches.

This Single Sided Rotary Mini Tablet Machine is packed with all desired features, which keep it in line with renowned international players made as per European practices, all critical parts are processed on CNC machine with the combination of best of metallurgy to attain precision, durability and excellent finish. While designing, major areas like operator's safety, easy to clean and operate, minimum changeover time for tool and product are taken into consideration.

SALIENT FEATURES OF MINI PRESS MACHINE FOR R&D LAB:

This mini tablet press machine is also called as R&D Tablet Press/Lab Tablet Press, due to its significant usage in R&D Lab.

• Square GMP Table Top Model Tablet Press
• Single Rotary Tablet Press Machine
• 8 Stn. 'D', 10 Stn. 'B' 12 Stn. Multi Tooling
• 4 D + 4 B + 4 BB
• Ideal machine for Research & Development.
• Paint free tablet manufacturing zone
• Turret of Special Grade S.G. Iron casting
• Aluminium Turret Guards Anti Vibrating mount.
• Upper punch penetration, as a standard feature
• Electronic Digital Tablet cum RPM Counter, as a standard feature.
• Imported needle roller bearing provided at the bottom of turret.
• Grease Nipples are provided for effective lubrication, where required.
• AC VF Drive for main motor.
• D & B tooling available in one machine.
• Upper Guard Interlocking arrangement.
• Centre drive fitted with Gear Box.
• Machine can be equipped to compress Bi Layer Mini Tablet Press (Optional)
• This tablet manufacture machine is also known as R&D Tablet Press, Mini Tablet Press, Lab Press, Mini Tablet compression machine/Mini pill press machine

OPTIONAL FEATURES:

• PLC with HMI based automation
• Main, pre compression & ejection force monitoring system
• Compaction force control system (CFC System)
• Force Feeder Attachment
• Pcs Turret with Electroless Nickel Plating (ENPL) & S.S. 316 Die Plate.
• Gravity feeding system for MUPS.
• Turret with lower punch keyway for various depth of fill lower cam tracks
• SS cabinet/table can be providing as optional

The ideal output of the machine is maximum up to 18,000 tablets.

DCB is an efficient and versatile machine for mixing of dry powders and granules homogeneously. Lab model is used in laboratory for research work so it is also called as Lab Double Cone Blender. All the contact parts are made of stainless steel. The effective volume for optimum homogeneity is between 35-70% of gross volume. The Folding, Spreading and Cascading action of the double conical blender provides a rapid, homogeneous blending of dry and semi dry materials. The end over end revolving action, Moving materials in and out of a restricted are results in a through intermeshing of the products into a uniform mix. The Lab Double Cone Blender is used in laboratories for research and development due to which it is also known as R&D Double Cone Blender. It is also known by the names Mini Double Cone Blender, Small Double Cone Blender and Compact Double Cone Blender due to its small and compact size.
 

BATCH WORK CAPACITIES:

Range from Lab Model to production model (Up to 3500 Litres) based on fill level of 55% of total volume. Each blender design is customized to suit the customer’s specific requirements.
 

FOR IMPROVED BLEND UNIFORMITY:

Special designs incorporating internal deflector cones, or angled shell bodies are available upon request.
 

AUTOMATED DRUM LOADING SYSTEM:

Conical Blenders can be furnished with a PLC controlled automated drum loading system. With one full revolution of the blender, the entire contents of a product container (Fiber, Plastic, or Stainless Steel Drum) can be transferred into the blender and back into drums after mixing, in a dust free operation. This system eliminates costly mezzanine platforms, and other feed systems which require special docking mechanisms that create risk of spillage. During loading, the operator simply rolls the drum onto the roller conveyor, raises the lift to squeeze the drum against the valve discharge flange seal, and initiates the oad cycle. The blender slowly rotates one revolution while automatically opening and closing the valve, and stopping at the zero position. The empty drum is lowered, and replaced with a full container to repeat the cycle until all contents are charged. During discharging an empty drum is positioned on the roller conveyor and sealed against the valve discharge flange seal. The operator opens/closes the valve to fill the drum, lowers the drum, and replaces with an empty drum to repeat the cycle until all contents have been discharged.
 

SALIENT FEATURES OF DOUBLE CONE BLENDER:

• PLC Controlled, Fully Automatic load and discharge function
• Butterfly discharge valve is clamped to the blender outlet for quick disassembly and with Quick release design for ease of cleaning and maintenance. Valve Flange seal can be customized to suit the customer’s product container.
• 0 Degree position for discharge is provided
• Special PLC programming with safety interlocks for optimum operator safety
• Shaft mounted gear motor installed via shrink disc coupler eliminates maintenance of traditional gear drive. Speed regulation via AC variable frequency.

Rapid Mixer Granulator is designed for mixing the ingredients and wet granulation for tablet and capsule manufacturing process. This efficient machine achieves it by consistent mixing, uniformity of granule size and reducing process time. Moreover, rapid mixer granule is complaint to cGMP norms and maintains high standards of hygiene. The Lab Rapid Mixer Granulator is used in laboratories for research and development due to which it is also known as R&D Rapid Mixer Granulator. It is also known by the names Mini Rapid Mixer Granulator, Small Rapid Mixer Granulator and Compact Rapid Mixer Granulator due to its small and compact size.

The Rapid Mixer Granulators are characterized by their compact construction and user-friendly attributes make it very useful to perform dry mixing and wet granulating. Since it is widely used in pharmaceutical manufacturing processes, it assures a great reduction in the processing time. It serves as an instrument for research and development purposes owing to its homogenous mixing capabilities and controlled granule size and is most popularly called the R&D Rapid Mixer Granulator. The Mini Rapid Mixer Granulator uses the shear mixing principle for mixing and agitation to ensure contamination-free operation. This becomes important because of its extensive application in pharmaceutical industries, the small rapid mixer needs to have efficient processing and large-scale performance.

MIXING BOWL:

The mixing bowl is circular in shape and it has large diameter and flat base. The top part of the bowl is designed in conical shape so that it is easy to mix cohesive powders. It is very sturdy as it is made of SS 316/ 316L. The drive shaft is surrounded by a tube with large diameter, where it enters the base part of the bowl.

It has the main drive, shaft seal on the top of the tube so that it can be above the normal powder level. The shaft seal comes with an automatic air purge. On flushing the seal housing and drive shaft with cleaning water, discharge port drains it away from the machine. As per the design, the multi-bladed impeller is fixed close to the mixing bowl base and the chopper is fitted on the mixing bowl wall. To softly disturb the binder solution and create the vortex of the material being mixed, the impeller and the chopper comes with dual speed options.
 

GRANULATOR:

A high-speed lab rapid mixer granulator efficiently assists the blending of powder and breaks the product to granule of desired size.

The granulator rotation is available in two speeds - 1500 or 3000 RPM. The granulator head is very sturdy as it is made of polished stainless steel and it can be easily removed for cleaning.

The Granular Shaft includes Air Purged Seal where it connects to the bowl.

The motor comes with removable stainless steel covers as per the cGMP norms.

ONLINE CO- MILL

It has the online CO-Mill on the discharge port that reduces the oversized lumps. It results in a reduction of drying time by approximately 20%. As the lumps are small products, they can be uniformly dried at lower temperatures. Hence providing it a longer shelf life and eliminating casing & capping of tablets due to improper drying.
 

SIDE DISCHARGE VALVE:

Side discharge valve operated by ASS spindle connected to pneumatic cylinder in closed position, is given on the bottom side. The gate is flushed with the contour of the bowl.
For easy cleaning, it has a cover with removable silicone rubber seal that gives access into the chute.
To avoid the starting of valve or the motors at the time of cleaning operation, a safety lock is provided at the discharge port.
To meet the cGMP standards, the pneumatic cylinder is covered with stainless steel shroud.

Fluid bed dryer

is used for drying the product at desired temperature like wet powder that is been produced by the hot air of the fluid bed dryer moving in upward direction. In order to acquire uniform temperature & high heat transfer rate, the granules are fully fluidized with the help of electrical hot air or powerful steam. For uniform drying of the granules or powder, the unique design of the fluid bed dryer does it without any racking process. The fluidized bed drying technology is been used in different industries including the powder processing industry, pharmaceutical industry that has proved many advantages to the industries. The method of the fluid bed dryer has reduced the tray drying process & time as compared to uneven drying in trays. Hence, fluid bed dryer is the energy saving solution for drying of your product. This fluid bed dryer has a sturdy built because of its 2 bar construction. Moreover, the material used in its construction of this high tech machine is flameproof. This fluidised bed dryer is widely used in the drying of powders, mixing of powders and agglomeration in pharmaceutical, chemical, foodstuff, dairy and many other process industries. This fluid bed dryer has a sturdy built because of its 2 bar construction. Moreover, the material used in its construction of this high tech machine is flameproof. This fluidised bed dryer is widely used in the drying of powders, mixing of powders and agglomeration in pharmaceutical, chemical, foodstuff, dairy and many other process industries.

The Lab Fluid Bed Dryer is used in laboratories for research and development due to which it is also known as R&D Fluid Bed Dryer. It is also known by the names Mini Fluid Bed Dryer, Small Fluid Bed Dryer and Compact Fluid Bed Dryer due to its small and compact size.

This compact dryer has a powerful air delivery system which makes it a very fast operational system. The fluidization efficiently mixes and separates the particles, reducing any abrasion or formation of lumps. Since it is widely used as an R&D Fluid bed dryer its comprehensive set of controls makes it excellent to be used in the laboratory on a wide selection of materials. The Fluid Dryer also commonly known as the Mini Fluid Dryer or the small fluid dryer is most suitable for granular and powder materials and can ensure uniform and reproducible results. Fluid bed dryer technology offers the most efficient method for drying and agglomerating and has a universal application and is a flexible tool to preserve the product’s integrity.

FLUID BED DRYER SPECIAL FEATURES:

• cGMP compliance Model.
• 2 Bar Construction.
• 10μ/3μ/0.3μ Three Stage Filtration
• Precise temperature control i.e. ±1°c.
• PLC controlled WIP.
• Relief Flap with Certified Explosion
• Constructed with Flameproof material
• Positive earthling device.
• Premium class mirror finish.
• For perfect air suction with proper Porosity and Permeability - Multi-pocket filter bag
• PLC & Colour Touch Screen MMI along with printing, 21CFR part 11 and SCADA compatibility for Intelligent process control and safety
• DQ /IQ/OQ documents Validation support
• On Customer Request, Food Grade Finger Bag Available

ADVANTAGES OF LAB FLUID BED DRYER

• High Efficiency
• Sturdy Built
• Low Capital Cost
• Easy Maintenance and Control
• High Heat Transfer Rate
• Energy Saving

Multi Mill is used for high speed Granulating, Pulverizing, Mixing, Shredding and Chopping etc. of a wide range of wet and dry materials without special attachments. As compared to the four common principal of reduction, i.e. grinding, compression, impact and shearing, which do not produce controlled size machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating reduction, this with a carefully selected screen to control size reduction. The Lab Multi Mill is used in laboratories for research and development due to which it is also known as R&D Multi Mill. It is also known by the names Mini Multi Mill, Small Multi Mill and Compact Multi Mill due to its small and compact size.

Flow path of material in vertical rotor machine is streamlined. During comminuting, material entering the chamber travels to the periphery and passes through the screen tangentially and radially avoiding chocking and temperature rise.

The multi mill is most suitable for dry pulverization of lumps to small particles to small particles of the desired size by high shear action. The compact multi mill offers a high degree of automation, safety, and stable performance. The unbeatable range of R&D multi mill is a very affordable and mobile tool for dry and wet granulation as well as pulverizing, mixing shredding, and chopping. A unique feature of this machine is that a wide range of wet and dry drug materials can be added to this industrial machine without the need for special attachments. It is a very elegant, compact, and proven design model and can be used with less electric power.

Octagonal Shape Model LI-OB blender is designed to process larger volume of material. It occupies less space compared to other similar blenders like V and Double Cone. Power consumption is also less. The blending takes place at low speed during operation. It is well balanced even in higher capacities. It is very useful for pharmaceutical industries where in gentle of dry granules of powder are to be done. It is a slow sped blender and has removable type baffles mounted on a rectangular shell. The important feature of machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders and granules. The power consumption is comparatively lower than other similar types of blenders. The machine basically consists of shell welded with conical Octagonal shape ends and supported with sturdy supporters on the both side.

The Octagonal Blender can produce high-quality output with no degradation in particle structure due to its slow tumbling action. The R&D Octagonal Blender has a class of its own when it comes to combining dry solids and semi-solid products. The best part about this machine is that it allows for human or automatic loading and unloading of products. This flexibility has notable advantages like high blending efficiency, fast mixing process and can be operated within a limited space. The compact Octagonal Blender is highly suitable where a gentle blending of dry granules or powder is required. It is a well-organized and adaptable amalgamation mechanism for mixing and lubrication.

The Lab Octagonal Blender is used in laboratories for research and development due to which it is also known as R&D Octagonal Blender. It is also known by the names Mini Octagonal Blender, Small Octagonal Blender and Compact Octagonal Blender due to its small and compact size.

The Octagonal Blender Lab model emerges as the most efficient and apt machine for mixing and lubricating granular products homogenously. The shape of the compact Octagonal blender gives excellent results due to the consistent slow speed of the container thereby resulting in the superior quality of blending. The Automatic R&D Octagonal Blender also used for research and development in laboratories is highly treasured in the market for its longer service life and optimum performance.

These machines are also known by the name Mini Octagonal Blender, Small Octagonal Blender provides excellent modulation advantage to clients with the specifications they desire. Stringent tests of the Lab Octagonal Blenders are conducted to comply with International Standards.

The right hand side shaft is connected to a standard gearbox by means of chain and sprockets, which in turn coupled to an electric motor. The whole drive assembly is coupled with SS side panel. The inside panel portion of Octa body is mirror polished and the outside surface of the Octa body, frame & guards are matt polished. The material is to be mixed is charged in the machine either manually from top or bin discharging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly valve.

SPECIAL FEATURES:

• Material handling in Octa Blender is through Bin Charging or Vacuum Charging System
• Bin charging system ensures Dust free closed system for charging and discharging of product
• Slow speed blender with gentle blending of Dry granule
• Optional in built Vacuum Design. No external PTS required
• The baffles are eliminated with blending profile analysis available.
• Pneumatically actuated valves for dust free transfers
• Bins with level sensory for automatic cut off
• Mechanical seals on shafts for pneumatic connections
• cGMP design for ease of cleaning

V Cone Blender is an intensive mixing system designed specially to handle ordered dry mixing of excipients such as cohesive as well as adhesive powder. This rotating shell V-type blender with no packing glands around the shafts entering the chamber ensure total elimination of cross contamination. The special design ensures minimal attrition when blending fragile granules and is suitable for Pharmaceutical, Food and Cosmetic and Nutraceutical industries.

The Lab V Cone Blender is used in laboratories for research and development due to which it is also known as R&D V Cone Blender. It is also known by the names Mini V Cone Blender, Small V Cone Blender and Compact V Cone Blender due to its small and compact size.

Manned by specialized professionals, the Lab Cone V blender uniformly displaces material for a complete blending with short mix cycles. The Lab V Cone blender eliminates product contamination and comes with great efficiency. Also known as the R&D V Cone Blender, this V Cone Blender is especially suitable for fragile materials. Blending is a process that is carried many times during the manufacturing process. The unique configurations of the mini blender make it very efficable and attract very little maintenance. Additionally, this compact blender comes with a complete set of safety guards for the operator. The V shape of this Lab V Cone blender can give the best results for powders due to its V shape and the medium movement results in good blending and lubrication of granules.

V cone blenders can be an excellent addition to any processing industry. The blenders can be suitable for fragile materials and work effectively to eliminate product contamination. Its shape itself is an added advantage for particle size reduction and easy discharge of product material. The Compact V Cone blender can serve to be long-lasting machinery with minimal wear and tear. Best results are attained due to its suitable medium speed and the V shape which provides the mixing and lubrication process of dry powders homogeneously. A lot of benefits can be attributed to the R&D Cone Blender due to its perfection standards and versatility as well as the overloading protection provided.

SPECIAL FEATURES:

• Rotating V type shell with large capacity
• Intensifier bar for special applications available
• Easy loading & un-loading
• Dust free operations when combined with Bin charging system
• Special baffles to increasing mixing shear
• Near complete discharge of product material integrated vacuum loading option available
• SS 316 material Is used for construction
• No shaft projection, hence no product contamination
• Easy to clean with internal attachments like lump breakers and liquid dispensers
• Wide capacity options available from 5 – 1200 Liters and custom made up to 10000 liters.

BENEFITS:

• Ideal for blending dry powders and granules, including fragile material
• Easy to clean
• Designed for dust free processing, complete discharge of material with no contamination
• Minimum maintenance required

APPLICATIONS:

• Pharmaceutical
• Nutraceutical
• Food

Vibro Separator

is, also known as Vibro Sifter and the machine used for laboratory purpose is known as Lab Vibro Sifter. It is a circular unitary gyratory screens that are widely used for various applications such as the separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size. To achieve this, screens are vibrated in three different planes beside the vertical axis. It uses the vibratory motor that has off-centered weights at the top and bottom ends of the motor shaft to execute it. The Lab Vibro Sifter is used in laboratories for research and development due to which it is also known as R&D Vibro Sifter. It is also known by the names Mini Vibro Sifter, Small Vibro Sifter and Compact Vibro Sifter due to its small and compact size.

Lab Vibro Sifter is the perfect equipment in the processing line for pharmaceutical food and beverage industries. The compact design of this compact Vibro sifter guarantees maximum speed along with a noiseless operation. It is designed to offer a scale, scale, and sorting process which applies to many applications. The Mini Vibro Sifter performs the functions of segregating the material according to accurate dimensions. Lumps eventually get formed on the material after storing for a long time. This Vibro Sifter perfectly uses vibratory motion to separate and sieve the components or required particle size for direct use or further processing. A high quality and efficient machinery offer a long span of services.

Vibration is created in the horizontal plane by the top weights. This leads to the movement of material across the screen in the direction of the periphery. Similarly, vibration is created in the vertical tangential axis by lower weight. The variable control of the screening pattern is provided by the angle of the lead of lower weight in connection to the upper weight. It helps in material movement across the screen including a vertical plane and tangential plane leading to maximum screening. As a leading manufacturer of Vibro Separator, we offer high tech Vibro Sifters in a wide range of screen size options.

The Vibro Sifter Unit is equipped with high performance vibratory motor to run on 400/440V, suitable HP, 3 phase, 50 cycles electric supply, with adjustable eccentric weights on the top and bottom of the motor shafts that are vertically mounted at the center of the base plate of the screening unit. Screening unit of this advanced Vibro Sifter comes with Stainless Steel 304 screen that is inserted between Stainless Steel 304 bowl and hopper using special clam with gasket, which in turn is clamped to the base plate. Rugged Springs positioned over the circular motor base increases the vibration and also restricts the transfer of vibration to the floor.

This laboratory purpose Vibro sifter due to its high and capacity and compact size is highly useful in small batch productions in research and development. Also famous by the name of R&D Vibro Sifter, this technical lab equipment controls the sieving system with its high-performance motor which works on the principle of ‘gyratory motion. The Mini Vibro Sifter, Small Vibro Sifter, or the Compact Vibro Sifter are the most versatile and universally adapted machines across a spectrum of industries. The superior grading and classification of any granular material coupled with the benefit of removing any oversized or foreign material before packaging makes it a very reliable and economic solution.

VIBRO SIFTER SPECIAL FEATURES:

• High Speed, Maintenance Free & Noiseless
• Various screen diameter of 12”, 20”, 30”, 36”, 48”, 72”
• Compact and Portable
• Electric Power Requirement highly depends on type of industry & energy consumption
• Consumption compared to reciprocating vibratory system.
• TEFC motor explosion-proof / flame-proof motor material standard machines
• SS 304 AISI all contact parts & stainless steel screens.
• Quality contact parts of SS 316 (Optional)
• Brushing arrangements, SS lid with charging port and spring loaded outlets are special requirements.
• For contact parts easy dismantling and cleaning facility.
• Different Range of screen sizes 4-300 Mesh.
• Along with outlet and hopper for bottom deck for Double & Triple deck screens is available on request.

Conventional Coating Pan

Model is specially been designed in different size of SS pan like 30”, 36”, 42”, 48”, 60” or 72”. The coating pan is enclosed with different things including Motor, MS cladding with standard gear box, air filter, hot air blowing arrangement with SS pan inside making the outside covering easily cleanable. In order to avoid foundation, the machine is been placed on dyna mounts and the coating machine 30”, 36”, 42” or 48” has hot air blowing system with variable speed. Two speeds of 60” or 72” coating machine is available with step pulley without hot air blowing system. So as to avoid burning of hearts, the cilt coating machine has interlocked circuit and can be operated only when the blowers are ‘ON’.

The Lab Coating Pan is used in laboratories for research and development due to which it is also known as R&D Coating Pan. It is also known by the names Mini Coating Pan, Small Coating Pan and Compact Coating Pan due to its small and compact size.

The rim cavity of the Coating SS Pan Mouth Ring helps to avoid dirt or contaminated drug. Siemens & L&T has manufactured cilt standard machine with Redicon Gear Box and NGEF or Siemens Motor and all electrical. On customer’s demand thermostat control Gear Box and electrical including motors is also provided for economic purpose.

CONVENTIONAL COATING PAN SPECIAL FEATURES:

• In compliance with cGMP guidelines
• Pan with Sanitary Design
• Excellent tablet rolling welded baffle
• Spraying system with peristaltic pump and solution tank (Optional)
• Adjustment Of Spray Guns (Optional) & Quick dismantle
• Effective coating of tablets
• Adjustment angle of pan
• Interchangeable pans from higher to lower capacity
• Exhaust blower with motor (Optional)

Advantages of Conventional Coating Pan

Conventional coating pan helps in masking the colour, smell and taste of the drug. It not only protects the drug from physical harm but also increases its shelf life. Appearance is also one of the very important factors, which attracts the users, and coating pan helps in enhancing the appearance of the tablets. It helps in ensuring that only chemically compatible ingredients are blended. Coating pan also helps in protecting the drug from falling apart when exposed to fluids in the body. Considering the advantages, it is a must have machine for pharmaceutical companies.

Auto Tablet Coater Model: LI-TC, range is an innovative answer to current need of Pharmaceutical tablet coating process. Compliance of cGMP, 21 CFR Part 11 most common needs like cleanliness contamination aspects are key features of the equipment. LI-TC model is made to boost productivity & flexibility. It facilities user’s friendly operation, sets toughest safety standards for operation, equipment and environment. “Sigma Coat” is available from 2 Kg to 350 Kg capacity with a perception to accommodate the need of R & D, pilot scale manufacturing & production scale manufacturing.

The Lab Automatic Tablet Coater is used in laboratories for research and development due to which it is also known as R&D Automatic Tablet Coater. It is also known by the names Mini Automatic Tablet Coater, Small Automatic Tablet Coater and Compact Automatic Tablet Coater due to its small and compact size.

Mass Mixer Machine Model: LI-MM is basically mixing an assembly wherein the mixing stirrer is in horizontal position in the container & has a single speed, simple rotation. The stirrer rotates around itself at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, and Food & Confectionaries Materials.
Because of a special design feature of machine & stirrer, the mass mixer can be mix the sticky materials & also uniformly and intimately mix the materials which are to be difficult to mix. The Lab Mass Mixer is used in laboratories for research and development due to which it is also known as R&D Mass Mixer. It is also known by the names Mini Mass Mixer, Small Mass Mixer and Compact Mass Mixer due to its small and compact size.
The Mass Mixer is an easy to maneuver machine and its special design helps to effectively mix finely divided solids, wet solid mass, and sticky and plastic solids. The Lab Mass Mixer is specially deliberated for a homogenous mixing and thus very effective for laboratory purposes where in-depth research and development is required. Also known by the name of Mini Mass Mixer, this ideal mixture machine can mix even the stickiest of ingredients. Since it is compact, this small mass mixer serves long-term operational use and easy to operate with a great speed. Its particular blade layout with adequate altitude ensures that even blending takes place. The compact and portable mixer can even mix the toughest of substances that are difficult to blend.

SPECIAL FEATURES:

• In compliance with cGMP guidelines.
• Also available with Standard Painted Model.
• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
• All contact parts of AISI stainless steel 304 material.
• AISI stainless steel 316 quality contact parts optional.
• Easy for cleaning and operating.
• Safety Plastic dust cover provided for apparently seeing the mixing process.
• Interlocking system at plastic dust cover is provided to avoid the accident.
• The tilting device provided by means of hand wheel (manually operated) for easy unloading of the material.
• Specially designed self-adjusting sealing arrangements to ensure no black particle enter into the mixing drum.
• Models for Small Scale, Laboratory (Research Purpose) Capacity, as per customize requirement are also available.
• Flame proof electrical can be provided with extra cost.
• Efficient for mixing of dry or wet materials of Tablet Granulation, Powder Mixing, Chemical, Food, Confectionary etc.

Vacuum Tray Dryer Model: LI-VTD is suitable for rapid drying of thermal sensitive materials easily resolved, polymerized of deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials therefore widely used in pharmaceutical, chemicals and foodstuff etc.

Principally, drying under vacuum is environmentally friendly because the Evaporated Solvents can easily be re-condensed. These solvents can then either be recycled or disposed of without any problem. The Lab Vacuum Tray Dryer is used in laboratories for research and development due to which it is also known as R&D Vacuum Tray Dryer. It is also known by the names Mini Vacuum Tray Dryer, Small Vacuum Tray Dryer and Compact Vacuum Tray Dryer due to its small and compact size.

Drying of solvents in Ex-proof ovens may solve the safety problem in the oven but not the environmental aspect. The solvent vapour is blown out of the oven through the exhaust system Furthermore, there is a risk of uncontrolled mixture formation.

The Vacuum tray dryer is very efficient and heat sensitive and uses an average drying temperature that is much lower than the standard dryers. These compact vacuum tray dryers help in making the drying action faster and heat is easily transferred through the body of the dryers due to their large surface area. The R&D vacuum tray dryer has capabilities and can dry out large moisture and makes it very useful as it gives accurate results. The main advantage of a vacuum tray dryer is that it consumes less power. The Mini Vacuum tray dryer is highly suitable for hygroscopic substances that are dried to very low residual content levels.

SPECIAL FEATURES OF VACUUM TRAY DRYER:

• Mani body and door are made in SS 316 with rigid flange
• Shelves (hollow type) in SS 316 with baffles
• Trays (without back folding) in SS 316
• Condenser (shell & tube) and Receiver in SS 304 for solvent recovery
• Digital Temperature Indicator (FLP) at H.W. Inlet and Outlet
• Digital Temperature Indicator (FLP) at vacuume line
• Dial type vacuume gauge in vacuum line
• Dial type Temperature gauge in body
• Glass view provided on door and receiver
• Flow glass provided to monitor condensation between condenser and receiver
• Validation port
• Provision for Nitrogen purging
• Vacuum break valve provided in vacuum line
• Construction and finish as per cGMP standards

ADDITIONAL:

• Condenser and receiver are made in SS 316
• 300 mm wide SS 304 skirting all along the flange
• 50 mm thick glass wool insulation on the vacuum chamber outer surface except door. The insulation is enclosed and covered with removable SS 304 angle frame
• Digital temperature controller with pneumatic operated valve at hot water/steam inlet
• 2 stage water ring type vacuum pumps (partial SS) run by FLP motor
• Hot water system with circulation pump

Starch Paste Kettle Model LI-SPK we fabricate and develop is specially designed for pharmaceutical application and laboratory that is called as lab starch paste kettle.

The Lab Starch Paste Kettle is used in laboratories for research and development due to which it is also known as R&D Starch Paste Kettle. It is also known by the names Mini Starch Paste Kettle, Small Starch Paste Kettle and Compact Starch Paste Kettle due to its small and compact size.

It is used for preparation of binder materials which are highly used in medicines and food industries. Starch Paste Kettle is uses for preparation of binder materials which are widely used in medicine and food industries. Fast and even heating along with efficient stirring ensures good quality of starch paste is minimum amount of time. This machine has an electrically heated jacket, thus eliminating the need of providing a steam connection for heating. It also eliminates the need to tilt the vessel to empty its contents by providing an outlet valve at the bottom of the hemispherical vessel which can empty directly into containers which can be kept beneath it. This makes the handling of the hot starch paste much safer for the operators.
 

SPECIAL FEATURES OF STARCH PASTE KETTLE:

• All contact parts made of SS 316
• Hemispherical design for proper mixing paste
• Jacket provided with Steam/ Thermic/ Fluid heating arrangement
• Driven via motor and gear box assembly mounted on top
• Tilting arrangement for kettle is provided for discharge for starch paste
• Anchor type impeller design for proper mixing of paste
• Safe earthing system
• Top drive with German make gear box
• With inbuilt heating element jacket

The Lab Tablet De Duster is used in laboratories for research and development due to which it is also known as R&D Tablet De Duster. It is also known by the names Mini Tablet De Duster, Small Tablet De Duster and Compact Tablet De Duster due to its small and compact size.

The table de-duster is a pharmaceutical and nutraceutical processing machine that can eliminate fine surface dust off tablets by using vibratory effects. The compact tablet de-duster is pivotal in getting rid of the dust as the tablets exit the compression machine and help packaging machines function effectively. The high speed and robust mini-tablet de duster can work with various types of the tablet press and hence the best option. It is utilized as valuable equipment in research and development as it can perform simultaneous de dusting and evaluation of tablets. One large benefit of the small de duster is that it is a low-cost investment but reaps benefits instantly and efficiently.

SALIENT FEATURES OF TABLET DE DUSTER

• cGMP model.
• Noiseless & maintenance free unit.
• All contact parts can be easily washed and / or sterilised.
• Electric power requirement less than other machines of the kind.
• No lubrication required.
• Tablet conveying route is so geometrically designed that tablet burrs can break easily.
• Telescopic design for height adjustment.
• Suitable for online application for all types of tablet press machine

Ribbon Blender Model LI-RB is compact model used widely in pharmaceutical, nutraceutical, cosmetic, chemical and food industry. It is a light duty, compact blender is specially designed to achieve convention mechanism of blending powder components which are pre–processed like dried granules, pre-sieved powders etc. It is low shear mixer and ideal for solid/ solid mixing and solid/ liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone, 'V' Blenders etc.

The Lab Ribbon Blender Inside View is used in laboratories for research and development due to which it is also known as R&D Ribbon Blender Inside View. It is also known by the names Mini Ribbon Blender Inside View, Small Ribbon Blender Inside View and Compact Ribbon Blender Inside View due to its small and compact size.
 

The Ribbon Blenders facilitate the mixing of a high number of solids. It also contributes economically to the work done and is capable of mixing homogenous mixture in a very short period. The equipment in the mini ribbon blender is so ergonomically designed that they give a uniform blend and smooth results. The compact ribbon blender has sustainability that can last for years because of the stable material used in its production. What makes this compact ribbon blender even more viable is that it occupies less space and can be used for accuracy. This promotes its use as a Lab Ribbon Blender or an R& D Ribbon Blender and is very flexible, efficient, and productive.

SPECIAL FEATURES:

• Available in two shapes - U & W.
• U-for Low to Medium Volume Capacity (single shaft).
• W-for Large to Mega Volume Capacity (double shaft).
• Batch size based on 65% of Blender volume.
• All contact parts in stainless steel 304.
• Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
• Feeding through a charging port mounted on top of the blender.
• Reduced Material handling due to side discharge facility of processed materials.
• Monoblock Design avoids Cross Contamination
• Meets all cGMP / cGMP standards
• Air purge on the side entry seals for better cross contamination control
• Continuous Ribbon design for complete discharge of the finished product.
• Variable frequency drive for fine tuning the Shear energy at different stages of Blending
• Belt driven power transmission for Quieter environment and less maintenance.
• Reduced material handling with Top mounted charging port and Side discharge arrangement for Total containment.
• Bearing mounted on the lanterns outside the Mixing zone to avoid Cross contamination.
• Paddle style agitator instead of Ribbon for Blending fragile materials.
• Capacity available 50 Kg to 2500 Kg

The Lab Dies Punches is used in laboratories for research and development due to which it is also known as R&D Dies Punches. It is also known by the names Mini Dies Punches, Small Dies Punches and Compact Dies Punches due to its small and compact size.

Tablet & Capsule Inspection Machine LI-TCI is one of the best options to ensure rejection of defective tablets and capsules before leaving the manufacturing area, and only the best quality tablets and capsules get picked for being packed and delivered to the customer.

The Lab Tablet & Capsule Inspection Machine is used in laboratories for research and development due to which it is also known as R&D Tablet & Capsule Inspection Machine. It is also known by the names Mini Tablet & Capsule Inspection Machine, Small Tablet & Capsule Inspection Machine and Compact Tablet & Capsule Inspection Machine due to its small and compact size.

The tablets and capsule inspector machine is a standalone machine designed to inspect pharmaceutical products thoroughly. It stands out as the best option to ensure that there is no rejection of tablets and capsules before it exits the manufacturing area. This compact tablet and capsule inspection machine can enable easy and precise inspection of various shapes, sizes, and colours with a simple setting. The lab tablet and capsule inspection machine is also a highly sophisticated machine that rules out the presence of any deformed tablets and with a minimized structure change it can work for varied tablets. Its accuracy makes it a sleek design where research and development are concerned. The tablet inspection machine has a real-time dust remover, and the capsule inspector can even eliminate the smallest of gaps and deliver perfect output.

SPECIAL FEATURES OF TABLET & CAPSULE INSPECTION MACHINE

• CE Certified design with all Electrical Safety Compliances
• Compact design and all contact parts in SS 316 to meet cGMP guidelines
• No change parts required for various shapes and sizes of tablets / capsules
• Specially designed technique for 360 deg rotation of products
• Adequately illuminated inspection zone for easy and strain free inspection
• Very easy to install, operate and maintain
• Food grade material used for plastic and rubber components
• Maintenance-free components used to minimize the downtime and maximize the output
• Quick and efficient cleaning with standard cleaning agents
• Combi machine suitable for tablets and capsules

Colloid Mill allows achieving superfine grinding results along with simultaneous emulsifying, homogenizing and dispersing in single process cycle. The machine provides high capacity output with only minimum space requirements. This makes it best machines of its kind in the industry. The machine is also rather easy to clean. In fact, it can be cleaned conveniently by using suitable solvents or just flushing water. The machine has got robust contact parts made from high quality stainless steel. Moreover, the various operating parts can be dismantled and assembled easily.

The Lab Colloid Mill is used in laboratories for research and development due to which it is also known as R&D Colloid Mill. It is also known by the names Mini Colloid Mill, Small Colloid Mill and Compact Colloid Mill due to its small and compact size.

Designed to handle a wide range of applications is a smooth and hassle-free manner, the LODHA colloid mill is a powerful machine in its own right. It can also be used for managing continuous and recirculation methods of operation in cases where it is deemed necessary. Additionally, special design discharge sponges are also provided to work with high viscous products. The colloid mill machine itself is relatively maintenance free and can be relied on for optimum performance for many years to come. This makes it a perfect product for such requirements.

SALIENT FEATURES OF COLLOID MILL:

• Unique for small volume micronization.
• Modified design of stator-rotor assembly.
• Totally leak-proof design.
• Available in plain, water jacketed & flame proof options.
• Special design facilitates adjustment of grinding gap by an exterior screw by means of handle even during operation.
• Unique for Grinding, Homogenizing, Emulsifying, Dispersing, Mixing and Extracting.
• Versatile Machine for Homogenizing and Milling Up to 5 to 10 Micron Particle.
• Extended bearing housing specially designed to facilitate fine adjustments of bearing clearances or backlash to avoid metal to metal contact of rotor and stator.
• This unique design provides smooth and consistence all round performance and long life of rotor and stator.
• The colloid mill machine is used as herbal extractor machine, in food processing, and pharmaceutical lab also.
• Quick and easy cleaning by flushing water or suitable solvents.

At Lodha Pharma, we ensure designing, engineering, manufacturing, and supplying sterile as well as non-sterile ointment & cream plants that are completely customized and automated as per the requirements of the latest cGMP standards with needed qualified documents.
The Ointment Cream manufacturing plants ensure perfect manufacturing outcomes for the ointments, creams, lotions of different emulsions, and homogenization. The framework comprises an enclosed circuit fabricating office which upholds the wax/water phase to the stacking of the container of the filling machine. This semi-solid emulsion manufacturing plant works by mixing the ointment and water in a homogenous quantity before passing it through the production process. By employing the ointment cream manufacturing plant cost can be majorly controlled along with a great degree of consistency and reliability. They are versatile as they are compatible with a lot of products of different viscosity as well as the different types of containers that hold them. The two key features that set them apart are minimum manhandling and negligible vacuum drop during mixing and blending. The mixing principles are matching with international standards. The propeller stirrer assembly achieves different speeds and has large production speeds and all the components used are corrosion resistant which gives them great endurance in the long run.

OUR RANGE OF OINTMENT CREAM MANUFACTURING PLANTS:

• Stainless steel operating platform & control panel
• Storage vessels with/without agitators
• Agitated Vessels with Oil Phase Jacket
• Agitated vessels with Water Phase Jacket
• Dedicated Sanitization system & skidded CIP
• Vacuum transfer systems suitable for water or oil phase
• Transfer pumps to filling system
• Valve system & aseptic piping that are interconnected
• Manufacturing vessels having load cells for weight automation
• PLC-based automation system that is suitable for SCADA connectivity
• Explosion-proof system available on request
• Mixing agitator with high viscosity with manufacturing vessels.
• Auto lifting top lid device, mixing under vacuum condition & heating cooling facility present inside or outside micro-homogenizer.

Oral Liquid Manufacturing Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.
The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.
Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.
The Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels. The plant offers a complete system that can be a major saver on power and labour. It also has the option of a boiler for steam heating or electrical heating so that the desired temperature is maintained. It has been designed to operate single-handedly and controls all the functions with the help of a PLC control with an HMI touch screen. Its features include coils for heating and cooling with an internal vacuum to facilitate the transfer of sugar direct from the storing area to the sugar syrup vessel. The inline filters ensure accurate filtration and the homogenizers are provided for suspension with recirculation. A transfer pump regulates the transfer of ready products to the filling line with accurate load cells for a weighing system. This comprehensive unit can deliver total efficacy with lowered costs and quicker downtime.
 

LIQUID MANUFACTURING PLANT CONSISTS:

• Sugar Melting Vessel
• Pre-filtration unit
• Syrup Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping
• Working Platform
• This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
• Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model).
• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
• The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
• The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
• Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• Entry of all propeller agitations are from bottom through a specially designed mechanical seal face

SALIENT FEATURES OF ORAL LIQUID MANUFACTURING PLANT:

• The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on
• demand.
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
• Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.
• Capacity: 500 Litres to 5000 Litres

Shampoos are categorized as viscous liquids that may be clear or opaque with a pearlized look and manufactured at approximately the pH of 5.5. It is known to contain 20- 40 % solids and most of the shampoos have viscosities in the range of 500–1500 centipoises if not all of them. They can be termed as detergents that are uniquely and specially crafted for the washing and cleansing of hair. They come in attractive packages which are very convenient to be used. The properties of a good shampoo include cleansing well, being able to be rinsed off with ease, imparting a flawless gloss to the hair, and minimizing any tangles present in the hair. Importantly a shampoo should not harm the hair structure, scalp, or eyes.
 

OUR SUPPLY RANGE INCLUDE-

Main Shampoo Manufacturing Vessel
The manufacturing vessels are cylindrical ones that are dish bottomed. The top of the vessel is also dished and welded and has an agitator assembly. A slow agitator is inherent in the assembly system though the contra-rotating or semi contra-rotating agitators are preferred as their usage is preferred by most manufacturers due to the excellent quality of shampoo produced by it. The shampoo manufacturing vessel has a CIP turbo disk on top of the vessel for cleaning purposes. The other components included in it are the Suitable nozzles, manholes, valves that are present on the vessel. Upon client specification and requirement a jacket can also be provided for heating and cooling. They are resistant enough to be subjected to complete vacuum exposure.

We specialize in the manufacturing of diverse process vessels and storage tanks that have high applications in the Pharmaceutical, Biotech, Food, Dairy, and Chemical Industries. All the design is done using excellent high-alloy stainless steel. We have accommodated the unique requirement of each industry and have provided the best suitable design right from the laboratory to the commercial scale.
 

PHARMACEUTICAL PROCESS AND MIXING VESSELS (WITH OR WITHOUT HEAT EXCHANGE)

Lodha is the leader in providing hi-end and technical solutions in the field of pressure vessels for sterile applications, bioreactors, bio fermenters, pre-tanks, melters, and mixers according to client specifications. The expertise stirring system we offer has a varied range that provides mixing, dispersion, emulsifying, incorporation, pigging, and homogenization features. Unmatched years of experience have led us to define optimal and comprehensive solutions for the heat exchange areas, sizing of double envelopes and half-shells to maintain the temperature, heating, and cooling of your products.
 

SALIENT FEATURES OF PROCESS VESSELS:

• The pressure vessel design is in conformance with cGMP and/or ASME BPE standards.
• The sterile process vessels are designed considering the pharma and biopharma applications
• Presence of Self-Supported, Skid mounted and the mobile trolley units
• MOC: SS 304 / L, SS 316 / L
• The PVDF, PTFE, Haller coated vessels as the process requirement may demand
• Optionally the Jacket (Plain / Limpet) can be provided
• An Agitator can be provided optionally
• The Accessories like Load cell, Level Transmitter, Temperature controller, pH Controller and the conductivity meter can be provided optionally too.

Horizontal Plate Type Filter Press also known as Sparkler Filter Press, It redefines the easy operation process, engineering process with robustness, and compact filtration. This horizontal plate-type filter press is suitable for syrup, chemicals, beverages, oils, and liquid filtration processes. It is a completely leak-proof and enclosed structure. The product that needs to undergo the process of filtration is fed in the shell through a suitable pump working under positive pressure. Here the liquid further flows inside towards the downwards direction through filter plates present inside. It is then guided to the peripheral holes through filter press openings present on sides that enter the plates. With the increasing pressure of the liquid, the foreign particles are held by the Filter media. The clear filtrate is allowed to pass through the formation of the central channel due to pressure cups interlocked to the outlet. The process of filtration continues until the filtrate rate slows down too much due to the cake resistance or either the unit’s cake holding capacity gets exhausted. Thus the clear filtrate is obtained from the bottom while the impurities get retained on the filter. The filter also has a scavenging arrangement that is responsible for getting the liquid completely filtered. The filter is provided with a various number of plates and diameter that helps to achieve the desired area of filtration and cake holding capacity.

 

SPECIAL FEATURES OF HORIZONTAL PLATE TYPE FILTER PRESS:

• The covered construction of the Horizontal plate filter press prevents oxidation, evaporation, or leakage.
• The structure restricts the fumes being released from the product.
• 2 different sizes of filter plates are available.
• Deep plate for more cake holding capacity.
• Shallow plate for less cake holding capacity.
• Has horizontal filter plate & even cake thickness.
• Prevents dropping or cracking of cake.
• Assures better quality of filtrate obtained.
• Adjustable cake holding capacity & filtration area depending upon the requirement.

Zero Hold up Filter Press is used for achieving clear filtration quality for high value liquids. Meeting GMP & FDA norms, these filter presses can be made available with support of different pumps like Centrifugal, Gear, Lobe and Roto as per the specific process application demands. Further, the cartridge assembly comprises perforated screens, plates, spacers as well as fitter media to provide for optimum process support.
The Zero Hold Up filter press is used for achieving clear filtration quality for high-value liquids. The press has the cake filter aid and solids enclosed which conveniently allows the filtration of toxic, hazardous, and explosive liquids. It has a dome structure that enables quick removal of the cartridge assembly and cleaning of the cake. The plates are flexible enough to be increased as the toxic levels of input increase. It features high due to its substantial flowrate and quality output. Since there is a reverse flow of liquid there is zero hold up in the filter press that helps in the complete filtration of the batch. The filters are most suited for filtration of products in the chemical, distillery, beverage, ink, oil, and other allied industries. It provides a single pass clarity, a uniform distribution of cake on each plate, and the cake can easily be dried by air and nitrogen.
 

ZERO HOLD UP FILTER PRESS SPECIAL FEATURES:

• Comes with interlocking spacers
• Unfiltered liquid centrally fed under pressure through bottom inlet that allows liquid to evenly spread on each plate that comes fitted with filter media
• Meets GMP & FDA norms Provides full batch recovery where no separate scavenging system is required.
• Provides full batch recovery where no separate scavenging system is required
• Provides for optimum sealing support that allows filtration of volatile, toxic as well as inflammable products
• Can be used with any type of filtering media including as single or in combination to achieve required micron efficiency

We are specialized in manufacturing of lotion process plants and components for the personal care industry. We are also having complete range of Oral Processing Plant, Ointment Processing Plant, Manufacturing & Mixing Vessels that finds wide application across chemical & process industries, pharmaceuticals, refineries and mining industries.
Our inclination for innovation and technological advancements has enabled us offer quality Ointment Making Plant that complies with international quality standards. Our lotion plant is used for its deep-conditioning benefits and gentle effect on skin.
Our supplied plant & vessels which serves as conventional and adaptive according to the client’s requirements. It is an untouched process plant right from transfer of the raw materials to the delivery of finished products. It is manufactured in a contamination-free working environment.

It encompasses low maintenance cost and requires less manpower. It requires no movable components and is used in various industries like pharmaceuticals, chemical and cosmetic industries. It is corrosion resistant.
 

TECHNICAL SPECIFICATIONS:

• Totally enclosed closed loop process
• Bottom entry stirrer/homogenizer
• Mechanical seal with cooling arrangement
• In built C.I.P./S.I. P
• Electro polished surfaces/pipe line
• Lobe/BUMB pump
• SS plat form for easy operation
• Vacuum transfer system
• Hydraulic lifting of lid
• Pre-validated control system

SALIENT FEATURES:

• Capacities ranging from 50kgs to 2000kgs
• cGMP compliant construction
• Energy efficiency
• High operational fluency
• Minimum manpower handling of Ointment
• Easy for loading and unloading
• WHO & US FDA standards
• Highly efficient in mixing
• easy to clean

Sigma Mixers (Kneader) is modern heavy-duty mixer specially designed to produce uniform mixing and kneading of highly viscous materials. this consists two shafts of 'Z' shapes blades moving in opposite direction at different speeds. Also available in stainless steel construction also and the system is also provided with jacket arrangement for handling heating or cooling application. The mixing action also involves combination of shearing, stretching, folding, dividing and recombining of material processed between sigma blades and container walls that ensure optimum results.
Sigma Mixer is available in capabilities of 5, 10, 25,50, 100, 250, 350, 500 with power support of 1, 3, 5, 10, 15, 20,25, 30 HP.
Specially designed for: The sigma mixer have application to produce highly viscous materials like different kinds of Chemical, Dyes & Pigments, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colours, brake lining compounds, resign, soap, PVC coatings, Rubber compounds, Confectionery, Magnetic Tape Coatings, Ceramic, Carbon Black, doughs, Food Products, Fibre Glass, Grease, Lead Storage Battery, Soap & Detergent etc.

HORIZONTAL RECTANGULAR STEAM STERILIZER

With innovative high-performance sterilizing technology, Lodha autoclave chamber is made of AISI 316L stainless steel and entirely covered by a high efficiency jacket to ensure fast heating and reduced cycle times. This ensures even heat distribution and reduced utilities consumption for heating and cooling. Chamber design minimizes dead space for optimal loading and throughput. The LI-RA models are specially designed for steam sterilization of surgical instruments, textiles, clothes, rubber items, metal, plastic and glassware. They are used in hospitals, including CSSD, operating rooms.
 

FEATURES:

• Single and double door pass through options
• Technical service access either on the left or right loading side

Horizontal Cylindrical Autoclaves, manufactured by LODHA are best suitable for Healthcare and Pharmaceutical industry, where large volume of sterilization is required. Designed ergonomically, our range of high pressure horizontal autoclave sterilizers is ideal for academic facilities, biotech industries, pharmaceutical industries, hospitals, research centres and food and beverage industries. These units efficiently meet stringent sterilization requirements and well suited for sterilizing hospital dressings and surgical instruments, rubber and plastic goods, glassware and utensils etc.
 

SALIENT FEATURES:

• Vacuum System: Mechanical removal of air initially from within the chamber with the use of a vacuum system ensures    that no air-pockets hinder the steam penetration and hence the sterilization process.
• Steam Sterilizer for sterilization of varied Hospital equipment like gloves, linen, gauze, cotton, instruments, glassware etc. using    standard 121°C & 134°C cycles which are pre-programmed in the memory of the PLC / Microprocessor
• Electrical Steam-generator provided for all models up to a chamber volume of 1000 litres.
• Temperature uniformly and accurately maintained throughout the chamber to within ± 0.5°C of the Set Sterilization temperature.
• Air Filter: 0.01-micron clean air-filter for stabilization of the internal air-pressure from vacuum condition.
• Door safety: Door is automatically locked when chamber is under pressure. For double door models, both doors will not open simultaneously to ensure sterile chain integrity.
• Safety: Jacket and Chamber Safety valves provided.
• Chamber Fabrication: Chamber fabricated out of SS 304 / S316 grade steel. Heavy duty Steel Jacket encircles and strengthens the chamber.
• All machines are available with conventional hinged doors, or Modern Automatic sliding door options
• Double-wall design ensures uniform and rapid pre-heating of the chamber
• Flush-Mounted panel provided on the sterile side on request, ensuring separation from the un-monitored environment of the operating side.

Ethylene Oxide Sterilization process plays a vital role in achieving highest-level healthcare infection control. To deliver the high standard healthcare facility at a cost effective price and assurance of infection control, sterilization of vital medical devices is utmost important.

We offer a wide range of EO Sterilizers used in hospitals, which operates on 100% EO cartridges. Equipped with PLC & HMI, it is totally automatic to ensure high accuracy of process and safety of operator & environment. The single door chamber is made from stainless steel.

Hospital ETO Sterilizer

has a facility of humidifying the load so that the required RH is maintained. It creates a deep vacuum with its inbuilt vacuum system, without any water. It also comes with a heating system that maintains the desired temperature effectively. Moreover, a complete range of handling accessory is provided for high flexibility.

HOSPITAL ETO STERILIZER RE-STERILIZES MEDICAL DEVICES SUCH AS:-

• Catheters
• Cardiac domes
• Thermo-labile products.
• Surgical threads.
• Fine surgical instruments.
• Orthopaedic implants.
• Disposable and temporary implants

SALIENT FEATURES OF HOSPITAL EO STERILIZER:

• 100% EO Gas for optimum results
• Cartridge system for safety of the operator and environment
• PLC Controlled complete automatic operation
• Touch screen operator for process visibility and user-friendly operation
• 0.2-micron bacteria retentive filter for air intake
• Constructed with stainless steel for best hygiene
• Two pre-programed cycles for easy operation
• High-tech safety features for highest level of safety

Steam Sterilizers/ Autoclaves are an essential part of the decontamination and sterilization process performed by sterile processing departments in pharmaceutical and healthcare industries. LODHA offers the broadest range of steam sterilizers available on the market. LODHA autoclaves are manufactured in a state of the art facility in compliance with cGMP guidelines to meet the technical challenges of Life-Science, Biotech and HealthCare Industry. Our autoclaves provide precise control and reliable sterile processing and pasteurization. The production facility in the pharmaceutical industry are aimed at maximum safety, top quality and high efficiency. This applies specially for the sterilization process. Autoclave/ Steam Sterilizer continues to be one of the ancient but widely used sterilization techniques in the Life-Science and HealthCare Industry. The process systems now have to meet the most exacting demands for temperature and pressure / Vacuum control and process documentation. A sterilization system represents Therefore, LODHA takes measures to ensure that our Sterilizers provide and life cycle economy. Every Sterilizer is produced to your specifications and needs. Flexible options allow selection of the right equipment for each specific sterilization load and packaging and designed to conform to end-user requirements (URS) and quality assurance processes.

Pharmaceutical Steam Sterilizer

Pharmaceutical Steam Sterilizer is widely used for the sterilization process. It performs the sterilization process by supplying dry and saturated steam under pressure into the autoclave. This high-tech machine uses steam to perform sterilization. Pharmaceutical Steam Sterilizer is used for the sterilization of surgical instruments, clothes, rubber items, plastic, metal, and glassware. However, the technical specification and features of the Pharmaceutical Steam Sterilizer depends on the manufacturer.

APPLICATIONS OF AUTOCLAVE:

• Porous materials like cotton gauge, garments, fabrics, etc.
• Closures, Vessels, Machine, Medical Instruments and change parts.
• Empty Glassware, Utensils, Instruments.
• Solutions in glass ampoules, vials & bottles.
• Filters and respective accessories.
• Solid materials

Sterilization by dry heat has become increasingly popular worldwide due to two main special factors first the need of sterilizing small objects, especially ampoules, syringes and secondly for de-pyrogenation of manufacturing apparatus which is impossible in a steam sterilizer. Dry heat sterilization and dehydrogenation process is mainly used for complete destruction and removal of all micro-organisms by means of dry heat. These stainless steel dry heat sterilizers use air as a medium of sterilization
Another advantage of this method of sterilization is that objects which are damaged by water or steam e.g. powder or ointment can be sterilized provided the heat penetrates to all parts of the substance.
APPLICATIONS:

• Empty glassware (e.g. Vials, Ampoules and bottles).
• Stainless steel and aluminium containers
• Thermo stable basic pharmaceutical products and chemical compounds.
• Non-aqueous liquid material (e.g. Oils, glycerine, etc.)
• Powders like sulphonamides and talcum powder
• Metal trays.

SALIENT FEATURES:

• Chamber is manufactured in SS316L. Fully welded with round corners.
• The doors are of hinged type, equipped with double edge seal gasket for maximum safety
• For operation, control and data acquisition a PLC is provided. HMI facilitates interface between operator and equipment.
• Equipment’s are available with single door as well as double door pass through arrangement.
• Bio seal flange to seal the equipment into the building wall can be provided
• HEPA filters are installed in the fresh air, recirculation and exhaust module. In addition, 0.5 micron “Micro B” filter is installed as a pre-filter to the Fresh Air HEPA
• Three modules for air handling
• Fresh air (air intake)
• Recirculation
• Exhaust

Rubber Stoppers Bungs (electrometric closures for drug containers) are mainly used in stoppering vials and it is necessary to sterilize these as they are in direct contact with the final product. Though the trend of using pre-sterilized bungs from the market is still prevalent, their viability is still a question, owing to the various handling & transportation issues leading to questions on sterility.
Bung Processor cum steam sterilizer enables customers to reap benefits of ‘washing and sterilizing’ from single equipment. The bungs are loaded into a ‘drum’ and later placed into the sterilizer. The entire operation is done via PLC where in the pre-set program determines the wash sequence (Eg. Detergent Wash, WFI Wash & Silicon Treatment) followed by a final sterilization using HPHV cycle. This ensures complete sterility for the bungs. These bungs can later be unloaded in “sterile pouches/ bags” and transferred to the filling room, usually under laminar air flow conditions.
Lodha has designed a unique ‘drum’ that has the capability for auto unloading of the bungs, which eliminates the intermediate ‘handling’ of bungs. Also, with expertise you can look forward to special feature like preservative & Hot Air treatment with HEPA Filters for enhanced results.
TECHNIQUE USED:

The stages of bung processing that will be addressed will be loading, washing with detergent, rinsing, siliconization, sterilization and drying.
APPLICATIONS:

Used extensively in pharma and rubber industry

This type of continuous sterilizer is a fully automated system specially designed which utilizes dry heat by means of forced convection of filtered air, through high efficiency particulate air filter to achieve sterilization and dehydrogenation of washed empty pharmaceutical glassware used of parenteral product packing
 

Ethylene Oxide Sterilizers are designed to perform low temperature, chemical sterilization treatment of medical, food and pharmaceutical products sensitive to temperature/ humidity. LODHA ETO gas Sterilizers kill the toughest of microbes but are gentle enough to protect the integrity of the product and packaging. A wide range of program options, installation arrangements and loading options increases the versatility. Whether you use external preconditioning and aeration or our unique Combined Process Systems, LODHA can offer customized solutions for your most exacting needs.
ETO Gas Sterilizers operate with a sterilant which is potentially explosive. Hence these Sterilizers incorporate design features, devices & additional means of protection in order to operate in potentially explosive atmosphere in conformity with the established parameters ensuring a very high level of protection against explosions.

Terminal sterilization provides a higher degree of sterility assurance than aseptic processing is well understood and leads regulatory agencies around the world to require that if the product can be terminally sterilized it must be. The technology of hot water sterilization with counter pressure has been developed specifically for the terminal treatment of solutions in sealed containers.
The working principle is based on automatic counter pressure by injection of compressed air into the chamber during the entire cycle, to minimize the differential pressure across the containers generated by exposure to heat. The water shower over the product ensures that a uniform temperature distribution is maintained throughout the chamber during the sterilization phase. The high rate of water circulation and the two-stage water distribution system ensures accurate and homogenous temperature distribution in the product to be sterilized. Since the water comes into physical contact with the container the heat transfer is more efficient and the process efficiency is not affected by air pockets. The pressure in the chamber is continuously adapted to the internal pressure of the containers and the entire process can be controlled easily and accurately.

A Pure Steam Generator is recommendable for the production of pure steam. Also, pure steam should be used in place of filtered plant steam. The steam produced by a pure steam generator is used for sterilization of piping distribution systems, autoclaves, vessels, and sterile room humidification. This helps in the prevention of contamination of surfaces by particulate materials or biological and organic organisms like Pyrogens which remains ineffective in the case of plant steam.

Lodha Pharma offers a pure steam generator that is designed according to standard norms. The high quality and efficient steam generator has surpassed various steam quality tests and is a piece of reliable equipment. The working of this device is based on the principle of distillation by the process of thin-film evaporation. The generator of pure steam has a complete assurance of the generation of steam at high temperature by the usage of each and every drop of water circulated into the machinery. The column from where the steam from the plant comes out has been designed with contact maintained and contains double tube sheet construction prevents the mixing of plant steam and pure steam as a backup in case of occurance of weld joint failure within the tube sheet.

Automatic Eye Drop Filling and Capping Machine Model: LI-EFC 40, The machine consists of one Side turntables, S.S. slat conveyor belt, eccentric pre-gassing, filling & post–gassing S.S. -316 nozzles precision-built S.S. – 316 Syringes, silicon rubber tubings, pneumatic system for inner cap placement, mechanical orientation type bowl & chute for outer cap placement, easy – reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced. It is designed for operating in a sterile area and for utilizing it under laminar flow protection. The un-scrambler itself has been designed in the machine to eliminate dead ends and difficult to clean spot.
SALIENT FEATURES:

• Filling, Inner Cap Placement & Screw Capping Unit is completely in corporate in single body Structure.
• Pneumatic System for Inner Cap Placement
• Mechanical Orientation type Bowl & Chute for Screw Cap Placement
• All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe.
• Co-eccentric Nozzles allows very quick and precise setting and making unit compact and manageable.
• No vial, No Cap – Machine Stop System.
• Easy reach compact panel provides ease and operation
• Minimum Change over Time. From one size of container or fill size to another.
• Each Important individual part required for autoclaving/ sterilization can be removed easily.

SALIENT FEATURES

• Available in 8, 10, 12 and 15 Feet
• Available as per required speed, length, height & width.
• Structure is made of S.S. 304 square pipe with matt finish.
• Table top is made of S.S. 304, 16-gauge sheet with matt finish.
• Conveyor Belt is supplied with 3 speed pulleys.
• Special self – aligning bearing ensure smooth and trouble-free rotation of the roller.
• Conveyor Belt is used as a PVC coated canvas belt / endless rubberized belt.

A turntable is an efficient horizontal machinery with a rotational mechanism to transfer the objects conveyors connected in an angular pattern. A turntable is also known as “Scambler”. An “Un-Scambler” is fixed on a stainless- steel framework of square shape with a solid rail. It also has a reduction gear present to provide less jerks during the processing of products and noise-free execution of tasks. The scrambler can be used for loading as well as unloading of products from the conveyor. These are highly efficient and high production machinery. The turntables are also beneficial when it comes to choosing less occupying of space on the floor.

Online Vial & Bottle Inspection Machine: LI-VBI is used for inspecting liquid vials and bottles. Online Vial and Bottle Inspection Machine is having application in Pharmaceutical, Biotech & Veterinary industry. This equipment consist three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving stainless steel slat chain. Structure made out of stainless steel square pipe & supported on adjustable bolts. Machine complies as per GMP standards.
SALIENT FEATURES OF ONLINE BOTTLE & VIAL INSPECTION MACHINE

• PVC black & white board as per GMP norms.
• SS elegantly matt finishing.
• Variable AC frequency variable drive for speed adjustment.
• Direct gear drive.
• Length can be made as per customer’s requirement.
• UHMW self lubrication guide below chain.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Self-alignment bearing for easy maintenance.
• Rigid Vibration free Construction for trouble free performance.

PROCESS OPERATION - ONLINE VIAL & BOTTLE INSPECTION MACHINE

The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any particles in the liquid filled, sealed & breakage of bottle. After inspection the bottles are placed in the central track, which is transfer for labeling.