Each plant for the production of purified water is custom made, whether its capacity is 100 l/h or over 25 m3 /h. Every plant is designed with the customer and all the design parameters in minute details and with the same passion and dedication towards building an effective, safe and reliable system. After all each customer has a different system requirement: An SME engaging in contact manufacture has need which differs from an international conglomerate. Thus no plant is entirely like any other. ALL KOMAL PW basic systems meet EP, USP and guidelines and ensure the production process, product quality and profitability. The GMP-compliant confirms to FDA and ISPE requirements.

Following are the features of the KOMAL PW storage tank:

• 316L SS storage tank for PW and HPW
• Internally electropolised.
• Externally mirror / matt finish
• Jacketed hydrophobic 0.2 micron Vent Filter
• Level transmitters
• Compound Pressure gauge
• Pressure release valve
• Spray ball
• STEAMtrap assembly
• Inlet STEAM control valve

Some of the features of KOMAL PW distribution system are:

• Frequency controlled and sanitary distribution pump
• Optional dual pump station
• High efficiency UV disinfection / ozone reduction
• Temperature controllers
• Temperature compensated conductivity measurement
• Flow management through a vortex flow meter.
• Ozonation
• On-line TOC measurement
• Optional thermal sanitization at > 800C
• Sterile sampling valve

KOMAL manufactures a Corona Discharge Ozone Generator and Ozone application Engineering Including dissolution column, air preparation unit and Ozone destruction. 'OZ1 series of Ozonator Generator operate exclusively on oxygen feed gas, Eliminating the need of Air preparation unit. For the smaller requirement of ozone 'OZ' Series Ozone Generator is very efficient, reliable and very cost - effective.

Ozonator is provided with all the accessories including filters, dielectric glass cell. High Voltage Transformers, Flow meters, Pr. Gauges, Safety shut - off valve, Pr. Regulator, etc.

Perfect Germs Killer

Ultra - Violet (UV) Rays lie just beyond the visible light band on the shorter wavelength end of the Electromagnetic spectrum. The high - energy UV-Cray Wavelength ranges between 200 nm and 280 nm (nm = 10-9 m). These rays, particularly the 253.7 nm Wavelength upon contact (see graph). The destructive UV rays strike and enter the body of germs -bacteria, viruses, yeast, algae and certain protozoa. Once inside, the rays are absorbed by the organism DNA This kills it at once It is the simple and swift action that has made UV disinfection the world's most effective and most economical method of obtaining germ - free water for a Wide range of end - uses. UV disinfection is utterly simple-easy to install, easy to operate, and easy to maintain. It takes up very little space, work non-stop over long periods and gives Ready-to-user process water instantly. Since on chemicals are required, there are not hazards of storage and over-dosage of toxic and corrosive chemicals. This raises the safety level considerably. What's more the UV rays leave, water in this natural state without causing any change in its color, smell, taste temperature, pH level and mineral content. That's why UV disinfection is so universally popular.

Strong, Long Lasting KOMAL WATER SOFTENER- engineered for the most demanding industrial, commercial and residential needs.

Base Exchange Softening Process

In these days Softening of Water is almost exclusively effected by lon Exchanges. In this process the calcium and magnesium ions are exchanger by sodium ions, so that the hardness forming components are converted into soluble sodium salts. Softening is carried out by simple filtration through the exchange material.

When the exchange material is exhausted, it requires regeneration with sodium chloride (Common Salt)). The calcium and magnesium ions which were taken up before are then, displaced by sodium ions and flow out together with the regeneration water. The capacities between regeneration will, however, vary according to the raw water.Water product will have commercial Zero hardness. These systems have a proven excellence in performance for application like textile, Boiler Heat Exchanger, Laundry etc.

KOMAL "ED" series of Electrodeionisation unit employs EDI technology to produce high purity water. EDI process systems replace conventional Dl mixed bed resins unit to produce deionised water. KOMAL EDI does not require shutdowns to regenerate the resins with chemicals or replacing resins. Consistent high purity Ultrapure water having resistivity of 12-15 Mohm .cm can be produced.

Reverse Osmosis followed by electrodeionisation and then by ultrafiltration or another stage of RO complies with USP requirement meeting the specifications for the final Rinse of primary conditioning and for non-sterile production of ointments, Liquid and Tablets. Complete unit is mounted on a single stainless steel skid. Hot water sanitizable models that shorten the time necessary for sanitization of the RO and EDI unit and Eliminates need of messy chemicals. RO-EDI is the safest and most reliable chemical free process to produce Purified Water and is well proven.

The unique features of KOMAL Reverse Osmosis (RO) system allow you to produce high quality water consistently for a variety of applications. With their compact designs, simple operation and low  maintenance, KOMAL system are perfect for your use.

Key Features Of Komal Reverse Osmosis System

High Quality Water: 
It not only rejects most organics and salts from the water but residual synthetic detergents, bacteria, viruses and suspended microscopic Particles.

Flexibility in Usage: 
High rate of rejection over wide range of solids in the feed water.

Spiral Wound Membrane: 
The spiral wound construction of the separator combines alternating layers of  semipermeable thin layer composite (TLC) membrane area-to-flow channel. This provides an extremely high membrane area-to-flow volume ratio that ensures maximum effectiveness in fluid and particle separtation

Low Energy Cost:
Only operates under mechanical pressure

Low Chemical Cost:
Addition of chemical is not required unless the feed water has unusual characteristic

Precision Engineering:
Our systems are carefully engineered for high efficiency. To ensure a high degree of reliability, we as proven components in every system.

Advantages of KOMAL Ultra Pure Water Systems:

• Extremely low toc value.
• Cost effective.
• Specific reistance of 18.2 Mohm / cm
• Low bacterial count
• Arious options to suit your quality requirment
• Toc reduction uv for final treatment
• Users friendly microprocesor based controller.
• Can be connected to municipal water.
• Auto flushing and cleaning of membranes
• Recirculate on regular interval.
• Easy to replace cartridge