Kerone’s Microwave Industrial dryers can comply with drying requisite of almost every types of industrial applications, those who demands high level off accuracy, lowest response time, environmental friendly solution, at higher efficiency level. Accuracy and Time have become the key driver of today’s industrial process requirement. Microwave based industrial dryers have been answer to many of such industrial drying application, it utilises high frequency electromagnetic waves that penetrates through the material and results in mobilising the molecules from within which helps in achieving the goal of drying at very faster rate.

Microwave is not a type of heat, rather it’s a form of energy that are exhibited as heat by the means if their interaction with the material. It results in material to heat themselves, the mechanism of energy conversion used is dipole rotation. In Dipolar rotation is forced processing that happens within the material, many molecules such as water are having asymmetric i.e. they are randomly oriented being in relaxed (zero) state. When electromagnetic field (Microwave) induced it causes stress on the molecules to bring them in alignment, as the electromagnetic field changes its polarity decaying towards zero the diploes returns to relaxed state orientation only to be pulled toward alignment again as the electromagnetic field reaches to its reverse polarity. This changing of polarities in electromagnetic field, takes place in millions of time every second and causes the dipoles equally to align and relax millions of times per second. This change in state of dipoles results in the conversion of energy from stored potential energy to thermal energy.

f you want to realize it before you release, if you are looking for small scale production system, if you are looking for coating solution for research or scientific laboratories, then we can be your dependable choice for your lab scale and pilot scale solution for coating lines. Our Lab scale and Pilot scale coating systems have proven their selves in all type of needs of the clients. Even several pilot scale coating systems are designed such a way that it can be accommodated easily without or with minor changes only. KERONE’s Lab and Pilot scale coating systems are of plug and play type, sizing 10 inches to more than 50 inches. We produce lab-scale and pilot-scale coating systems to achieve same level of quality and efficiency as of production scale coating system. We design and manufacture lab and pilot scale coating with of various such as Gravure Coating, Knife coating, Curtain Coating, Knife-Over-Roll Coating, Web Coating and Mayer Rod Coating.

Lab scale and Pilot scale coating lines are ideal to get the chemistry of coating rightly in place by trying various coating combination with substrate, suitable for the small scale production, NPD (New product development), science labs. Machines are very elastic and adaptable.

Some of the feature of our produces system is:

• Big Coating Performance by small size equipment
• Suitable to handle small input and provide better performance
• Technically reliable and efficient
• Flexible, highly efficient coating machine for high quality
• Aesthetically vibrant and Technically advanced

Reactors are vessels wherein a chemical reaction takes place in an industry or at any manufacturing plant. They vary in sizes, from a few cm3 to vast structures, depending on their operational application. The design of the reactor is determined by many factors but of particular importance are the thermodynamics and kinetics of the chemical reactions being carried out. Our products find application in the following industries, namely; Chemical, Oil & Petroleum, Pharmaceutical, Radioactive, Water Treatment Industry among others.

We at KERONE are having 40+ years experience in designing and manufacturing various types of specialized industrial machines for the processing need of our clients. We are having immense experience in designing and manufacturing of reactors that can best fit for the various industrial processing requirements of the reactors. We design the reactors as per the size and process need of the client. The reactors manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect size and uniform heat distribution.

Type of Reactors:

• CSTR (Continuous Stirred-Tank Reactor)
• Batch reactor
• Catalytic reactor
• Semi-batch reactor
• PFR (Plug Flow Reactor)

Features:

• High performance
• Highly controllable
• Built with the high quality stainless steel material or special Alloys
• Highly customizable.
• Corrosion free
• Tailor made to fit your requirements.
• Variable mixer speed
• Highly controllable
• Very efficient

Application:

• Fermentation of beverage products
• Waste water treatment
• Industrial processing
• Gasoline production.
• Oil cracking
• Synthesis of ammonia from its elements.
• Oxidation of sulfur dioxide to sulfur trioxide

Charcoal/Coal is a desirable fuel because it produces a hot, long-lasting, fire. Combined with other materials and formed into uniform chunks, are called briquettes, it is popularly used for outdoor cooking and industrial purposes.

Coal Briquette Dryer is a conveyorised machine installed for producing briquettes. These dryers are designed to handle abrasive and harsh working environments, while providing continuous and effective working lines. Meeting the industry's requirements for intense and rigid equipment design, KERONE’s conveyor dryers produce a high quality, evenly dried product while protecting downstream processes. Coal, gas, electricity, oil and wind power can be used to heat the dryer machine.

We at KERONE are having 40+ years experience in designing and manufacturing various types of specialized industrial machines for the processing need of our clients. The heavy, industrial construction and precise airflow handling of the conveyor dryers are designed to handle abrasive and harsh working environments, while providing continuous and effective working lines. We are having immense experience in providing customized machinery to suit various industrial requirements of our esteemed clients meeting the industry's requirements for intense and rigid equipment design. The dryers manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect size and desired operations.

Uses:

The coal Briquette dryer is mostly used for producing coal/charcoal briquettes, but can also be used for other minerals like – iron ore, iron oxide, Gypsum, Vinasse, chalk slags, clay etc.

Features:

• Robust design
• Heavy-duty construction
• Uniform air circulation
• Temperature distribution
• Reduced installation cost
• Hassle-free functioning

Industry Applications:

It is applied in the following industries:

• Metallurgy
• Building materials
• Ceramics Industry
• Organic fertilizer
• Cement Industry
• Chemical and other industries

Processing foods in the food industry is critical part of entire food production life cycle as it has to produce product with consistent quality, efficiency and maintain desired level of nutrition. Food processing machine design requires highly erudite team as generic approach to food processing cannot work as each process in different from other.

We at Kerone is having more than 42 year of experience in providing expertise engineering solution that helps our clients to satisfy their need of future ready technological solution. We carefully craft various stages of process such as drying, baking, thawing, coating, blanching, pasteurisation, sterilisation, frying and etc.

We have experience in providing highly cost effective, superior and advanced processing machineries fully designed and built to fit into your process requirement. Till date we have designed plethora of process lines serving to some of the world’s renowned brands. Our team is proficient with all type of technical solutions such as

• Infrared Food Processing Line
• Microwave Food Processing /Production Line

Kerone is an organization that helps the rubber manufactures and processors with its high quality and technically advanced electromagnetic based heating solution powered by microwave heating. Microwave heating technology has the capability that it penetrates within the rubber material under process and energizes the water molecules present within, this results in very high quality processing in shorter time. As rubber is a poor conductor to heat, this process is very effective. Our preheating solutions provide great benefit to our clients as the high built quality and technical advancements make our solutions more efficient and economical.

Preheating is the process that is performed on rubbers before moulding and vulcanization, the preheated rubber has lower inner tension hence the process becomes more fluent, the time required for the processing is reduced. Pre-heated rubber reduces the curing time and allows the rubber to flow easily and fill the mold cavity efficiently. Pre-heating reduces the vulcanization time by approximately 40%. Kerone’s microwave based heating solutions are designed to adhere to the client’s requirement. Microwave pre-heating systems can be designed for a continuous line or a batch type oven, for which Kerone provides the utmost support and solution with economy of scale.

KERONE Engineering Solutions Ltd. is a pioneer in application and implementing engineering solutions with its vast experience and team of professionals. Since last 42 years, it has been into designing, manufacturing & installing of Industrial machinery for various processing needs. The engineers & professionals at KERONE have in depth knowledge of different heating technologies and provide solutions applying them in a huge no. of Industrial machines.