RAFFIA TAPE STRETCHING LINE

HEAVEN offer Complete Tape Stretching Line with output capacity up to 450 kg./ Hour. Our Plants are fully automated with highest Control technology. We manufacture the plant as per customer’s Specific Requirements which gives 100% Satisfaction to our Valuable Customers. Our expertise in energy saving gives our plant to produce tapes at minimum power consumption (less than 0.5 unit / kg.). As we are expert of Woven Sack Processing Machinery Manufacturer & Technical Consultant, we offer highest PPR (Price – Performance Ratio) with lowest Capital Investment. That means minimum payback period & nearest breakeven point. We also offer performance guarantee. We deliver all Four Aces to Our Customer for their guaranteed win.

Minimum Maintenance Cost.
Minimum Energy Consumption per Kg.
Minimum Investment per Kg output Capacity.
Minimum Running Cost per Kg.

Next Generation Tape Stretching Lines from HEAVEN for Manufacturing of PP/HDPE flat tapes, fibrillated tapes and serrated tapes for many applications like…

Woven / Knitted sacks/bags, Tarpaulins, FIBC (Jumbo Bags), Wrapping Fabrics, Ropes, Sewing threads, Carpet backing, Geo and Agro textile and more…

A large portion of woven sacks – 30 to 40 percent – is produced with coating, because coated sacks provide much better protection of the contents from dust and especially from moisture. Coated fabric also offers better printability. However, uncoated sacks are preferred for some applications, especially for filling goods that require breathable fabric.

HEAVEN multi-function Extrusion coating laminating machine is developed continuously by ourselves, based on our production experience of more than Fifteen years. It is characterized by advanced technique, reliable quality, easy to operate, and high automation, which is used widely in the industries of chemical, petrochemical, cement, sugar , salt, Grain and wheat, Animal feed, Commodity items, metallurgy and mining and general purpose packaging, storage and transportation of many kinds of materials. The line uses PP or PE as raw material, through the flow-casting coating and lamination technology, achieving single-sided / double-sided coating or paper-plastic lamination with substrates (plastic woven fabric), to produce coated or laminated products. The line is equipped with advanced electrical and mechanical devices throughout the whole production flow from substrate unwinding, lamination to winding, to achieve single control and group control. The dual-station Unwinder uses automatic web guiding control for substrates, and brakes for surface tension control of substrates, achieving pneumatic splicing and non-stop roll changing. The laminator is equipped with preheating roll (optional) for preheating and drying of substrates. Laminating roll, silicon rubber roll and press roll are of dual-interlayer forced water cooling structure, with excellent cooling effect. The dual-station winder adopts constant-tension surface friction winding, pneumatic transverse cutting, roll changing without shutdown, and equipped with adjustable edge-trimming device, edge-strip blowing device, and length counting device.

HEAVEN offering Multi-Layer Blown Film Line is used for producing tubular film. The film is applicable for heavy-duty packaging bags on FFS automatic packaging line in petrochemical and chemical industries. The products are erect, beautiful, high-strength, convenient for stacking, and preventing from slide-down. Especially they are convenient for recycling and reusing, which accords with the requirements of environment protection. At present, both here and abroad, the products have been used widely. Film Blowing Machine adopts a lot of new technique and technology such as Three-layer-co-extrusion stacking-type blown die, dual-lip cooling ring, IBC, bubble stabilizing device, multi-layer rotation take-off, corona treatment station, central-guide friction and Serface type automatic winder, flexographic printing, anti-slip embossing, adjustable edge-folding and forming. The line adopts automatic microcomputer control, equipped with colorful touch screen, integrated with HMI developed by ourselves, to accomplish most of line operation and control, and achieve functions such as on-line help, production record, on-line inspection, safety protection and startup protection. 3 layers co-extruding A/B/C Suitable material: LDPE, LLDPE, HDPE, etc.

HEAVEN Offering Mono Layer Blown Film Line is used for producing tubular or flat film. The film is applicable for Light duty packaging bags on Food Industries, Health care industries, garment industries, woven sack industries and general purpose carry bag. The products are erect, beautiful, high-strength, convenient for stacking, and preventing from slide-down. Especially they are convenient for recycling and reusing, which accords with the requirements of environment protection. Mono layer blown film line a lot of new technique and technology such as Spiral type stationery or Rotating die head, dual-lip cooling ring, bubble stabilizing device, Height adjustable take off unit, corona treatment station, central-guide friction and central winder, anti-slip embossing, adjustable edge-folding and forming. The line adopts automatic microcomputer control, equipped with colorful touch screen, integrated with HMI developed by ourselves, to accomplish most of line operation and control, and achieve functions such as on-line help, production record, on-line inspection, safety protection and startup protection. Mono layer line extruding suitable material: LDPE, LLDPE, HDPE etc.

HEAVEN Offering Two or Three Color Blown Film Line is used for producing tubular film. The film is applicable for Light duty packaging bags on Food Industries, Garment industries, general purpose carry bag and Pick-up bag. The products are erect, beautiful, high-strength, convenient for stacking, and preventing from slide-down. Especially they are convenient for recycling and reusing, which accords with the requirements of environment protection. Two or Three Color blown film line a lot of new technique and technology such as Dual or Three Extruder and Spiral type stationery die head, dual-lip cooling ring, bubble stabilizing device, Height adjustable take off unit, corona treatment station, central-guide friction and central winder, anti-slip embossing, adjustable edge-folding and forming. The line adopts automatic microcomputer control, equipped with colorful touch screen, integrated with HMI developed by ourselves, to accomplish most of line operation and control, and achieve functions such as on-line help, production record, on-line inspection, safety protection and startup protection. Mono layer line extruding suitable material: LDPE, LLDPE, HDPE etc.

HEAVEN Offering Compact model Blown Film Line is used for producing tubular film. The film is applicable for Light duty packaging bags on Food Industries, Garment industries, general purpose carry bag and Pick-up bag. The products are erect, beautiful, high-strength, convenient for stacking, and preventing from slide-down. Especially they are convenient for recycling and reusing, which accords with the requirements of environment protection. High speed compact model blown film line a lot of new technique and technology such as powerful Extruder and Spiral type stationery or rotating die head, dual-lip cooling ring, bubble stabilizing device, Height adjustable take off unit, corona treatment station, central-guide friction and Surface or central winder, anti-slip embossing, adjustable edge-folding and forming. The line adopts Heating and control panel cabinet.

HEAVEN Cast Film Line is a high-plasticizing, easy operating, long-life and energy saving cast film machine which is of our company accumulated experience on the manufacturing of cast film machine and actual operation of customers and combine foreign top technology to renovate. The machine is mainly used to produce Three layers LLDPE, LDPE, PE, and other cast film. The machine adopts the top intelligent industrial control system combined with hidden auto cutter, auto cut off and manipulator for automatic roll Auto Carton Loading Unloading Unit/Auto Air Shaft Inflation exchange to ensure the operation is safe and easy, winding is more solid and smooth. Therefore, it ensures top product quality and the productivity; reduce the production cost to create bigger value. The main unit installed a shaking device to improve the smoothness of the web roll and appearance quality and make the products more competitive.

Features

Optimum product costing due to high productivity with less power consumption
Nitrided screw and barrel made out from special nitro alloy steel for long life and trouble free operations
Helical gear box with inbuilt thrust bearing
Manual lever type screen changer
Uniquely designed double lip ‘T’ die ensuring uniform flow distribution
PLC controlled turret type automatic winding system
Microprocessor based PID temperature controller
Synchronization of all AC motors
Auto hopper loader with dryer

Salient Features

Granulate Hopper with Hopper Loader
Energy Saving Extruder with Barrier Screw with 30:1 L/D Ration
Continuous or Standard Hydraulic type Screen Changers
High precision Monofilament die for bunch and separate monofilament
Quenching Tank with parallel Quenching for fast cooling
Heavy duty Vibration free Holding Godets unit with no. of Five Roller
Energy efficient Hot Air Oven or Hot Plate unit for uniform starching
Control Voltage PIDS with +_ 1o C accuracy having 4 to 6 meters length
Heavy duty vibration free Stretching unit with No. of Seven Rollers
Individual torque driven Bobbin winder for bunch winding or Online Ring winder
AC frequency drive control system for complete plant for energy saving and maintenance free installation
Temperature control system with SSR system for Energy Saving
Independent complete technical support

Application

Wooden / Corrugated Box Packing in different industries
Textile Cloth Packing
Paper Packing
Cotton Industry
Textile Industry
Steel Industry
Aluminum Industry
Paper Industry
Ceramic Industry

Salient Features

Optimum product costing due to high productivity with less power consumption
Nitrided screw and barrel made out from special nitro alloy steel for long life and trouble free operations
Helical gear box with inbuilt thrust bearing
Manual lever type screen changer
Uniquely designed ‘T’ die ensuring uniform flow distribution
Cheese winders with different size winding options like 2.5″, 4″, 6″, 8″ etc.
Microprocessor based PID temperature controller
Synchronization of all AC motors

Features

Optimum product costing due to high productivity with less power consumption
Nitrided screw and barrel made out from special nitro alloy steel for long life and trouble free operations
Helical gear box with inbuilt thrust bearing
Hydraulically operated platen type screen changer
Palletizer with AC invertor drive
Hydraulic Screen Changer
Microprocessor based PID temperature controller

HEAVEN offer a wide range of high performing Rotogravure Printing Machines that are designed for flexible packaging & printing industries. The machine helps in the accomplishment of printing job on various materials such as paper, aluminum foil, film and laminates. All these material are of varied thickness. We offer Rotogravure Printing Machine that facilitates in-line processes such as lacquer coating, PVC, Lamination and other. Our machines help us in achieving integration of various in-line processes and boost of a modular design.

Features

EXCELLENT PRICE – PERFORMANCE RATIO.
EXCEPTIONALLY RELIABLE AND ACCURATE
VERY COMPACT AND HIGH END TECHNOLOGY.
EASY MAINTENANCE AND OPERATOR FRIENDLY DESIGN.
DUAL STATION CENTER WINDING AND UNWINDING SYSTEM.
AUTO TENSION CONTROL SYSTEM FOR UNWINDER/WINDER OFFERED OPTIONALLY..
PERFECT REGISTRATION OF PRINT
REVERSE PRINTING ARRANGEMENT (FRONT SIDE=BACK SIDE 6 COLOR : 1+5, 2+4, 3+3, 6 )
IN-LINE PERFORATION UNIT OFFERED AS OPTION.
UP TO 60 MTR/MIN SPEED OF PRINTING AND CUTTING.
UP TO 600 MM PRINTING WIDTH AND UP TO 1000 MM CUTTING LENGTH.
HAVY DUTY GEARBOX WITH GEAR CONNECT SYSTEM AT EACH PRINTING STATION.
SPECIAL DESIGNED ANILOX AND INK ROLLER FOR MAXIMUM MILAGE AND MINIMUM SPLASHING OF INK AT HIGHER SPEED.
BOTH TYPE OF INK DRYING OPTION OFFERED – HOT AIR AND INFRARED HEATERS.
OFFERED VERTICAL GUSSETING SYSTEM AS OPTIONAL.
CENTRAL CONTROL CABINET WITH AC DRIVE SYSTEM.

Salient Features

Gravure type coating system for Rubber Roll, Doctor blade & Nip Roller.
Fully insulated glass wool sheet fitted in the panel (Top side & Bottom) for controlling heat loss.
For controlling heat loss
Slit type fix chamber air flow arrangement, against roller.
Exhausts are distributed through-out the length of drying chamber.
Digital temperature controller with indicator & PT 100 sensor for each Zone.
Inside heating for Nip Steel roller.
Shaft types fix Rewinder with motor.
CT. SRA Web system for controlling the Web after the drying tunnel.

With HEAVEN woven sack bag gusseting machine, you can be sure of perfect gusset with side gusset and Twist gusset for roll to roll type tubular fabric. It comes with following Features.

• Heavy Duty Sturdy Structure
• Both option are available like Side and Twist gusset
• Maintenance free and Operator friendly Design.
• Most reliable, accurate and highly sophisticated
• Heavy duty Pneumatic cylinders to lifting fabric roll for unwind.
• Very precisely made for guaranteed Performance.
• Laminated / Unlaminated / Reverse Printed Woven Sack roll to roll gusset

WOVEN BAG CUTTING MACHINE

With HEAVEN woven sack bag cutting machine, you can be sure of perfect cutting for Woven sack fabric roll to bag. It comes with following Features.

Heavy Duty Sturdy Structure
Both option are available like scissor cutting and zig-zag type cutting
Maintenance free and Operator friendly Design.
Most reliable, accurate and highly sophisticated
Heavy duty Pneumatic cylinders to lifting fabric roll for unwind.
Very precisely made for guaranteed Performance.
Laminated / Unlaminated / Reverse Printed and BOPP Laminated Woven Sack roll to bag cutting.