Disc Finishers have a high speed rotating disc mechanism, offering high energy action. This provide performance levels upto 10 to 30 times higher than conventional vibratory machines. Gala offers standard as well as completely automated & integrated solutions for disc finishing. This system includes auto component weighing, loading , unloading & on line washing & drying.

Gala offers wide range of machines, media & compounds. We guarantee futuristic finish for your components by offering customized integrated solutions.

• High throughput
• Cleaning and Drying under vacuum for Solvent base machine
•  Solvent based or Aqueous based Cleaning media
•  Effective cleaning of intricate shapes, through & blind holes etc.
•  Easy Operation using touch screen panel
•  Batch weight of 20 Kg to 150 Kg
•  Most effective for cleaning of Grease and oil
•  Cycle time is approximately 4 minutes to 15 minutes

• High performance inline Cleaning
• Continuous cleaning of parts with single or Multistage cleaning
• Spray pressure from 2 bar to 15 bar
• Customised solution as per cleaning requirement
• Safety interlocks

Features

•  Multi process flexible cleaning and Drying (Spray, Ultrasonic)
•  Continuous flow of parts
•  Compact design
•  Easy loading and unloading of parts
•  Suitable for medium size parts

Features

•   Inline Continuous cleaning
•   High production rate
•   Multiprocess cleaning zones
•   Suitable for fastners, valves, tubes, bearing parts, etc.

Gala Bearing Series Disc Springs are specially designed as preloading springs for use with radial ball bearings. They help maintain positioning accuracy of the bearing with no end play. They also minimize vibration and shaft deflection. Proper preloading will increase bearing rigidly and eliminate excessive running noise. This ensures backlash compensation for ball bearings.

In-house tool design and development with latest CAD and 3 -D Modeling software.
State-of-the-art CNC Wire Cut Machines for achieving surface finish upto 5 microns on cutting elements.
Competency of manufacturing tools from variety of materials like HSS, Carbide, Powder Metallurgy, etc.
Variety of Coatings & Treatments on tool cutting elements to increase performance & achieve better edge quality.
We have developed tooling technology for shaving of edges for reducing the shear zone upto 20% of material thickness. This results in edge quality close to fine blanking.

Shot Peening is done on Disc Springs for tensile stress relieving & inducing high level of compressive stresses resulting in higher fatigue life. The proprietary finishing process developed by Gala ensures burr free internal & external edges and imparts additional compressive stresses to further enhance fatigue life under adverse working conditions. This also reduces the chances of stress concentration on the edges of disc springs.

Coatings

•    Phosphating
•    Blackodising
•    Mechanical Zn Plating (Cr 6 free)
•    Geomet
•    Dacromate
•    Deltatone
•    Zinc Silicate
•    Powder & Epoxy coating