Cybernetik Technologies has more than 20 years of experience in manufacturing high end pharmaceutical grade equipment. Starch powder is produced by milling of corn, maize and other agro based products. Our starch processing systems are used to sterilize this starch powder to make it usable in the pharmaceutical industry. The heart of this system is the paddle-type sterilizer and cooler, which ensures removal of all bacteria and makes the starch usable in the pharmaceutical industry.

• They are highly efficient, mechanically agitated, indirect heat transfer devices that add or remove heat from a process mass. 
• They are used for drying, heating, cooling, pasteurization, crystallizing, and reacting of pastes, cakes, powders, and granules.
• Dual counter-rotating shafts with unique intermeshing wedge shape paddles produce intimate mixing and optimize heat transfer.
• The use of hollow paddles for heat transfer results in a compact machine. 
• The heat transfer medium: steam, oil, thermal fluid, water, or glycol is isolated from the process mass.
• Vapor tight designs for applications with volatile organic compounds (VOCs) or hazardous materials. 
• Temperature sensitive materials can be dried at low temperatures under vacuum.
• Maximum capacity of 4 ton/hour

• Storage silos
• Screw conveyors for powder conveying 
• Dense phase pneumatic conveyors 
• Turbo sifters to achieve pharma grade powder size
• Metal detectors for removing any contamination
• Automatic bagging machines with integrated sealing, printing, weighing and rejection stations
• Robotic palletising systems with automatic pallet loading 

The resultant sterilized starch powder has many applications, such as:

• Maize starch is used as a base in the preparation of vitamin-C antibiotics, filler in pills & capsules.
• Corn Starch & Glucose are used as filler in pills & capsules.
• Starch & Glucose are used to coat bitter tasting pills.
• IP/BP ( pharmaceutical) grade maize starch is useful as a tablet binder and disintegrating agent in dispersible tablets

All our systems can be monitored through user-friendly SCADA systems and can be integrated with up-stream and down-stream existing systems. These systems are built in Stainless steel 316 and are manufactured under hygienic conditions.

Cybernetik has developed a state of the art supercritical  fluid extraction system that can help increase extraction efficiency and yield  of oils and oleoresins, in comparison to traditional extraction techniques. The  system can be used for extraction from herbs and spices such as oregano, hops,  turmeric etc. 

When carbon dioxide is compressed and heated to a certain  pressure and temperature, it is referred to as a supercritical fluid. In this  state, carbon dioxide exhibits solvating properties of a liquid and the  diffusivity of a gas. This makes it a powerful medium for extraction of natural  oils from organic materials. 

The system consists of a high pressure system ranging from  300 to 600 bar with high end pumping technology, extraction vessels, gas-liquid  separation chambers and complex pressure regulating valves. All these equipment  are controlled and monitored through a user-friendly HMI and SCADA system.

The benefits of using SCFE systems by Cybernetik include: 

• Higher extraction efficiency 
• FDA approved process due to use of carbon dioxide  as a separation medium
• High product purity
• Negligible decomposition and damage of extracted  oils due to mild processing temperatures
• Easy to clean and maintain. Different oils can be  extracted from the same system.
• Lower operational costs due to reusability of the  carbon dioxide

Cybernetik offers fully automatic as well as semi-automatic  systems, based on the production scale of the user. 

Capacities available:

• 5 liters
• 25 liters
• 100 liters

(capacities  indicate the volume of the extraction vessel, i.e volume of the natural product  that oils will be extracted from)

Applications:

• Decaffeinating  of coffee and tea  
• Extraction  of essential oils and oleoresins
• Extraction  of flavors from natural resources
• Extraction  of ingredients from spices and red peppers
• Extraction  of fat from food products
• Fractionation  of polymeric materials

Cybernetik Technologies manufactures different types of bag and drum handling systems for the food industry. Using food grade materials, sophisticated controls and user friendly human machine interfaces, we build modular systems that can be either seamlessly integrated into existing systems or be part of complete turnkey lines.

Our bag and drum handling systems include both receiving feeding systems as well as end of line systems.

Our equipment is manufactured as per food industry standards and have following key features:

• Design and manufacturing as per CGMP standards
• Stainless steel 304 and 316 sanitary and food grade construction
• Sophisticated controls with distributed drives
• Ergonomic design
• Easy to clean and maintain

Our modular systems include:

• Big bag loading and unloading systems
• Small bag dump stations
• Bag slitting machines for dust free powder removal
• Drum tilting stations
• Drum evacuation systems

As all our systems are modular, they can be integrated upstream and downstream with other handling and processing equipment such as:

• Food grade mixers
• Food conveying solutions
• Food storage solutions
• Robotic palletising and depalletising systems

Cybernetik has built and  installed systems used in tire recycling and rubber recycling industries. We  have built conveying, sifting, and bagging systems. Recycling of tire is an  important sector whose problems we address as the recycling of urban waste is going to be critical for a sustainable future.

Our systems include:

Conveying Equipment

• Tumble back feeders
• Belt conveyors
• Screw conveyors

Screening Systems

• Vibratory sifters
• Trommels

Bagging Systems

• Automatic bagging machines
• Semi-automatic bagging machines.