• Available as cGMP / PLC-MMI based / Fully Computerized
• High Speed Double Sided Rotary Tablet Press with Pre-Compression Facility
• Maximum Output upto 5,40,000 tablets per hour
• Designed as per Stringent cGMP norms
• Easy Accessibility for Quick Cleaning and Product Conversion
• Improved Tablet Quality; Handles Difficult Products Easily due to Pre-Compression Facility
• Precise Weight Control
• Ensures Hygienic Production Conditions and Operator Safety
• All Tablet Parameters can be fine tuned during operations from outside the tableting zone

Optional Features :

• Tablet Rejection on Machine Start up and Stop and random sampling device
• Lower Punch Spray Lubrication system for effervescent tablet production
• Three Piece Turret with Stainless Steel 304 / 316 dieplate
• Compacting Force Monitoring & Control
• Powder Level Sensors at Feed Hopper
• Tight Punch Detection (Upper Punch)
• Full computerized system
• PLC-MMI Control system
• Gravity Feeding System
• Bi-layer tablet facility
• Tablet Sampling

Vega Press II is a high speed double sided rotary press for high output tablet production. The Vega Press II combines in one machine the sophistication, which today's tableting requirements demand together with well proven mechanical design and components. Major improvements in the areas of sound reduction, operator safety, cleanliness and cleanability, drive arrangement and operational convenience make the machine a wonder to operate. The machine is offered in four models viz. 37, 45, 55 and 61 stations, to give output up to 7300 tablets per minute. 

• Quality tablet production at high speed.
• Design confirming to cGMP norms.
• Exquisitely engineered body kept in a cabinet.
• Simple and convenient operation, offering operator Protection, cleanliness and ease of maintenance.
• All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone.

SALIENT FEATURES :

• High Speed tablet press with outstanding engineering, performance and reliability.
• Front and easy outside controls.
• AC invertor variable drive for main and feeder motor.
• Separate control panel – safe against electric short Circuit during steam wash.
• Auto lubrication with fine tuning valve and timer.
• Extremely robust quality engineering, house in an easily accessible cabinet.
• Simple and convenient operation, operator protection, cleanliness and ease of maintenance.
• All the tablet parameters can be fine tuned during the operation of the machine from out side the tableting zone. 

SPECIAL FEATURE

• AC Variable Frequency Drive for Main Motor
• Auto-Lubrication System
• Outside Controls for tablet weight & hardness
• All Contact Parts SS 316 (Hopper/Discharge Chute)
• Disc Type Friction Clutch
• Digital Tablet Counter
• Double Sided Lifting Cams

FEATURES

• Rotary Feeders with AC Variable
• Frequency Drive.
• Shallow Fill Cams
• Bi-layer Tablet Attachment
• PLC-MMI/HMI Control System
• Turret Fully Electro less Nickel Plating

FEATURES

» MACHINE CONSTRUCTION 

Compact Design 
The powder circulating bend fitted to the feed frame keeps the powder spilling to an absolute minimum. This is noteworthy since the machine is capable of compressing approximately 50,400 tablet per hour.

Drive Configuration 
The turret is driven by a precise phosphorus-bronze worm Fitted to a bearing mounted worm shaft which is driven by A “V” belt and variable speed pulley mounted on the Motor shaft.

Cam Track Design 
The Machine incorporates the latest cam track design having smooth cam angles. Smooth cam angles improve punch Travel / which in turn / facilitate tablet ejection and reduce punch head wear extended through lubrication of the cam tracks.

Cleanability 
The tableting zone has been designed as per the stringent cGMP norms. The main features of the tableting zone include;

• Paint-free tableting area 
• Easy and thorough cleaning possible since most fittings are detachable 
• Dust traps reduced to a bare minimum 
• Overall cross contamination and cleaning time greatly reduced 

Maintenance 
Major controls and the one-shot lubrication system are easily accessed through the hinged front and rear panels. Since there are no moving parts in this area these are not interlocked, therefore adjustments can be carried out safely while the machine is in operation.

Lubrication 
All major lubrication points are served by the one-shot lubrication system. Oil cups are provided wherever continuous lubrication is required. 

Overload and Pressure Release 
Effectively, the safety valve of the machine, this is fitted to the lower pressure roll. The overload pressure release should always be set to relieve the pressure with minimum effort consistent with the diameter and hardness of the tablets being made. Adjustments are easily made from the lower cabinet. Serious damage to both the machine and the punches can be prevented through proper use and maintenance of this system.

Motor Overload 
Any appreciable motor overload that may occur due to tight punches etc. is indicated on an ammeter fitted to the control panel. The average amperage in normal running (tableting) condition is to be noted. Any increase in this average should be immediately investigated. 

Double Sided Rotary Tableting Machine cGMP

It is a square model/double sided rotary tablet Press/ promising unmatched quality for medium batch Production. Safety/enhanced performance/clean ability And ease of operation is its most significant features.

27D, 35B & 45BB Station

FEATURES

• Robust with high quality Engineering
• Medium batch production
• Safe/ simple to operate and easy to maintain
• Designed as per cGMP standards 

Cemach Limited specializes in the manufacture of Pharmaceutical Tablet Compression Machine, also popularly known as Tablet Press. Cemach Limited is one of the largest manufacturer and exporter of Tablet Press Tooling Machine

Series of cams, punches and rollers makes up Tablet Compression Machine, sometimes mechanical devices are added for filling and ejecting Tablets. All the spares are precisely crafted and made from high quality materials which are corrosion free and robust. Cemach Limited is also expert in manufacturing containers which are important for precise weight control.

Whether you want to produce vitamin Tablets or Ayurvedic Tablets, or cosmetic products, whether you need a single station tablet press ,single-station /double station, high speed tablet press, manually operated Tablet press, or a heavy-duty, high-output, automated Tablet press, You can buy tablet press according to your need from our dynamic range of Pharmaceutical Tablet Press.

Some of the salient and unique features of Tablet machine from Cemach Limited;

• Produces Precise, consistent, and accurate Tablets with Precise weight control technique
• Easy to operate, provides operator safety
• Easy and Quick to clean, Hygienic operations
• Pre-compression facility in High Speed Tablet machines
• High quality material makes the machine corrosion free

Cemach Limited has many varieties of Tablet Press Machine like High Speed Rotary, Single Side, Double Side and R&D Machine; all these variants have subtypes too which helps achieve particular production goal.

SALIENT FEATURES :

• Roll Compactor CMRC 200/50, 200/75 & 200/100 are GMP Models & 200/150 is Standard Models (can be supplied as GMP at extra cost). 
• Very compact design available in Plain, Water Jacketed or Flameproof Model. 
• Screw is driven through mechanical variator. Safety slipping clutch between gearbox and feed screw. 
• Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. 
• Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional. 
• Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. 
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. 
• Scrapper assembly also designed to dismantle for ease of cleaning. 
• Pre-compression chamber guides the powder without any slippage or leakage. 
• A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. 

OUR INNOVATIONS

• The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced.
• The results obtained can be further improved by production size machine.
• Compact & portable design allows mobility for testing at a convenient place. 

Optional Features :

Inspection on both sides of Tablet.
As per cGMP Standard.
Reversible of Tablet.
Foot switch provided on both side for stopping the machine.
Vibration provided for removing of Dust.
The unit is mounted on caster wheel.
0.25 HP Three phase motor.

It is a square model/double sided rotary tablet Press/ promising unmatched quality for medium batch Production. Safety/enhanced performance/clean ability And ease of operation is its most significant features.

FEATURES

• Noiseless & Maintenance free unit.
• Electric power requirement less then other machines of the kind.
• Height adjustment facility provided with the unit to suit with any Rotary Tableting Machine.
• All contact parts made of stainless steel and components can be easily washed and/or sterilized.
• Tablet conveying route is so geometrically designed for imingement of tablets on their burrs, which can break easily.
• Efficient De-Burring & De-Dusting and full suction output is concentrated on De-Dusting zone for flushing out powder. 

SALIENT FEATURES

• • cGMP model, Easy Cleaning & Low Maintenance
  • Specially designed to suit in line De-Dusting needs
  • Multi Layer De-dusting with long route, automatic turning of tablets, High Efficiency to wipe out burrs and dust from the tablets
  • Compatible with any Tablet Press Machine and Metal Detector
  • De-dusting through Vibration, Compressed Air and Dust Extractor
  • De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets to upward direction at the same time
  • Elevating type, Easy Operation and High Efficiency
  • Stainless Steel cylinder with acrylic glass window
  • Product conveying through continuously adjustable vibration
  • Adjustable speed through control system
  • All contact parts with stainless steel 316, which can be easily washed

“CEMACH” Elevating type De-burring & De-dusting Machine has three main function: De-dusting of tablets, cleaning of tablets through compressed air and movement of tablets upward. The machine can be equipped with Tablet Press, not only for fine De-dusting of tablets, but also for upward movement of the tablets with auto removing dust.

FEATURES

• This works on the principle of vibration, which causes elevating type movement of the Tablets.
• All Contact Parts are made of highly mirror polished S.S.316.
• All seals in powder contact are supplied in food grade nontoxic white rubber or white silicon rubber.
• The stand is made from stainless steel whose height is adjustable for charging height (discharge from tableting machine) from 700 to 850 mm..

SALIENT FEATURES

• Provided with stainless steel 304 contact parts.
• Blower fan is dynamically balanced and the unit is with castor wheels. 
• Minimizes mechanical strain, excessive wear of tableting machine – resulting in minimum machine breakdown and punch wears. 
• All inlet manifolds and dust collection tray are of Stainless Steel. 
• Four inlet manifolds facilitate to connect press machine, and two De-Dusting units. 
• Castor wheel provided for ease in mobility.

SALIENT FEATURES:

• GMP point of view machine is provided with S. S. cladding on base, S. S. belt guards, S. S. cover on motor. No exposed painted surface on top of the machine. Motor rails, screw and guide rods are chrome plated.

• Beaters assembly bearings are in a separate pillow blocks for ease in maintenance.

• Very less down time as only beaters assembly will have to be reversed (and not the complete chamber) for making it knife to impact forward or vice-versa which can be done by single operator.
• Fixed beaters assembly is provided as a standard supply which increase the output by 10% to 30% reduce noise level and also ease to clean as there are no cavities. (If product demands, swing beaters assembly can be provided.)
• Beaters and shaft are of stainless steel 410 quality and beaters are further hardened and chrome plated. Beaters are fitted on a splined shaft.
• Transmission of heat to the chamber from bearings is minimum as they are away in separate pillow blocks. This facilitates to some extent in processing of heat sensitive products.
• Castors provided for mobility and breaks can be applied for fixing machine at one place.
• Beaters assembly is dynamically balanced which reduce vibration and noise level and increases bearings life.

• Machine is available in plain & water-jacketed models. Flame proof electricals can be provided on demand at extra cost.

SALIENT FEATURES :

• Direction of beaters can be changed by reversible switch.
• All contact parts can be easily and quickly dismantled and cleaned.
• Machine is designed for continuous operation.
• Cylindrical screen for higher output.
• Castor wheels provided for mobility.
• Flameproof electrical components can be provided at extra cost.
• Beaters and scraper blades of S.S. 304 quality.

SALIENT FEATURES:

• Sturdy and durable.
• Easy to operate / clean / maintain.
• Noise level minimum.
• Large output.
• Continuous oscillating stirrers drive.
• Simple screen holding and tensioning device.
• Screen – Available in different size / durable / cost effective.

SALIENT FEATURES:

• Noiseless, Maintenance free & high speed machine.
• Available in different models.
• Portable and compact.
• All contact parts and screen of SS 304 AISI stainless steel material.
• Electric power consumption is very less compared to reciprocating vibratory system.
• Standard machine are with TEFC motor explosion proof / flame proof motor material.
• SS 316 quality contact parts optional.
• Easy dismantling and cleaning facility for contact parts.
• Double & Triple deck screens with outlet and hopper for bottom deck available on request.

SALIENT FEATURES:

• All contact parts are made out of SS 304 (SS 316 on demand at extra charges). No casting are used for avoiding contamination problems.
• Coupling provided between motor shaft and rotor shaft for ease in maintenance – Vertical Model.
• Three oil seals between the motor and the processing chamber to prevent liquid going in the motor winding, resulting in the burning of the motor.
• Modified design of semi concave teeth in rotor and stator reduced motor HP and gives better performance in size reduction without damaging the product. 
• Extended bearing housing specially designed to facilitate fine adjustments of bearing clearances or backlash to avoid metal to metal contact of rotor and stator. This unique design provides smooth and consistence all round performance and long life of rotor and stator. 
• Three-way cock for draining and re-circulation of liquids provided as standard. 
• Contact parts can be easily dismantled for cleaning.
• Special design facilitates adjustment of grinding gap by an exterior screw by means of handle even during operation.
• Flameproof motor and flameproof rotary switch can be provided on request at extra cost. 

The Coating Pan can be mounted on Motor Drive unit via Universal Gear (UG), which permits Coating pan to be held at any angle up to 45° with reduction in speed. For drying attachment with adjustable height is provided. The maximum operational capacity is 30 % of coating pan volume. The coating pan is suitable for screwing on all main drives.

Optional Features :

• Inspection on both sides of Tablet.
• As per cGMP Standard.
• Reversible of Tablet.
• Foot switch provided on both side for stopping the machine.
• Vibration provided for removing of Dust.
• The unit is mounted on caster wheel.
• 0.25 HP Three phase motor.

Optional Features :

• Inspection on both sides of Tablet.
• As per cGMP Standard.
• Reversible of Tablet.
• Foot switch provided on both side for stopping the machine.
• Vibration provided for removing of Dust.
• The unit is mounted on caster wheel.
• 0.25 HP Three phase motor.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers... and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

We can provide tooling for tableting machines like Cadmach, Manesty, Killian, Korsch , Sejong, Ronchi etc.

We design & produce any size and shape of tablet tooling for any of above machine.

ADVANCE TABLET TOOLING 
Use of latest software IDEAS/CAD system coupled with the our expert design engineers, allows both simple and complex designs to be rapidly developed and processed ensuring complete repeatability and accuracy.

REPORTS 
Fully documented inspection reports are produced at all steps of manufacturing of the Tools, which confirm that your order has been inspected and is in accordance with the contract conditions.