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The Shrink Tunnel Machine is an essential part of any Shrink Wrapping System. It is here that the actual process of Shrinkage takes place. The product / pack loosely wrapped in shrinkable plastic film shrinks & gets tightly wrapped around the pack.
At AAREM you can also have a shrink tunnel tailor made to suit the size of your pack.
Since in a Shrink Tunnel Machine Machine the wrapping of the film around the product/pack is done manually it opens the roads for film wrapping and sealing with the help of machines. The range illustrated now gives a combination of different types of Film wrappers ( Sealers ) with Shrink Tunnel Machines.
· ROBUST M. S. CONSTRUCTION
· TWO LAYER INSULATION
· AC/DC DRIVE
· S. S. ROLLER CONVEYOR
· ELECTRONIC TEMP. CONTROLLER
· COOLING FAN + COLLECTION TRAY
· AESTHETIC CONTROL PANEL
The Neck / Label Sleeving Tunnel is used for sleeving of the neck / label portion of the bottles to make them tamper proof. The neck sleeving machine is designed to accept different sizes of bottles and with different neck diameters.
The machine is equipped with suitable adjustable guides to hold the bottle. The machine is available with A. C. Drive & D. Drive model. The machine is provided with a controller which controls the heat at the point of application. The mac hine is equipped with safety guards and safety air vents.
· SUITABLE FOR HDPE / PET / PVC / GLASS BOTTLES
· LONG INPUT / FEEDING SIDE TO INCREASE PRODUCTIVITY.
In a L - Sealer the transfer of the pack wrapped in film onto the Shrink Tunnel can be automised with the help
of a CONVEYORISED L SEALER. The product gets automatically transferred after the film wrapping cycle is completed.
This feature in a L - Sealer has been specially made by us for the FIRST TIME IN INDIA with total indigenous technology. This feature when accommodated in a Semi-Auto L - Sealer Tunnel combination takes it closer to an Automatic Machine but still remains economical. The output of the Conveyorised L - Sealer is higher as compared to a normal L - Sealer. The machine is designed for Operational ease and comfort. The Sealing, Cutting and Product Transfer times are Electronically Controlled and can be varied by the operator as per the requirement. Like the AAREM
L - Sealer, the AAREM Conveyorised L - Sealer is also available in a separate self standing type without the Tunnel to match your existing Shrink Tunnel Machine.
· COMPACT DESIGN
· PNEUMATICALLY / ELECTRO-MAGNETICALLY OPERATED SEALING ARM
· ADUSTABLE HEIGHT PRODUCT TABLE
· EASY FILM ROLL MOUNTING
· ZERO FILM TENSION DURING SEALING
· FILM PERFORATOR PROVIDED
· CONVEYORISED L SEALER FOR HIGHER OUTPUT
MACHINE FEATURES :
· S.S. ROLLER CONVEYOR
· ACCURATELY CONTROLLED TUNNEL TEMPERATURE
· COMPACT SIZE
· FIXED / VARIABLE CONVEYOR SPEED
· SUITABLE FOR SHRINK PVC / LDPE ETC FILM
· LOW POWER CONSUMPTION
APPLICATION :
· Pesticides Bottles
· Pharmaceutical Bottles
· Textile Yarn Cones / Cheese & Fabric Rolls
· Sewing Thread
· Plastic Household Ware
MACHINE FEATURES :
· Magnalock Sealing
· Shrink Time Controllable
· Sealing Time Controllable
· Adjustable Product Table for different height packs
· Sliding Film Carriage
· Very Low Maintenance Cost
· Total indigenous design
· Thermostatically controlled Shrinking Temperature
· Three working positions
a) Sealing only b) Sealing & Shrinking c) Shrinking only
· Easy to operate needs only one operator
· Machine provided with castors
· Suitable for Polyolefin and PVC Shrink Films
· All Models available with optional take away conveyor
METHOD OF OPERATION :
· The operator places item to be wrapped inside the centre folded film on the working platform
· Wrapped item is moved left and placed in the shrink cell, operator lowers hood manually.
· Hood locks electromagnetically opens automatically after simultaneous sealing - shrinking operation is completed.
· Operator removes pack, the machine is now ready for next cycle.
APPLICATIONS :
· Toys, Games and Gift Articles
· Letter Pads, Books, Magazines, Envelopes, Greeting Cards Files, Diaries and other stationary products
· Cosmetic Products, Shampoo Bottles, Soaps, Twin packs etc
· Plastic Householdware articles
· Yarn Cones, Sewing Thread Cones
· Floppy Boxes, Audio Cassettes, CD's, Software Packages
· Confectionary Products, Spices & Masala Cartons
The concept of web sealing is the most widely accepted concept the world over. It is used for various size packs, heavy in nature and mostly for batch production. Unlike the L - Sealer here the film consumption per pack and hence cost of film per pack is less.
A Combination of Front and Side Sealer together is also available called the Partial U - Sealer Tunnel. Here the pack is sealed with film from all the sides before the Shrinking Stage.
· Robust Heavy duty M S Construction
· Pnuematically Operated Sealing Arm
· Dancing Roll Film unwinding
· Easy Film Roll Mounting
· Manual / Inline Feed / Crossfeed Product Pusher
Should the above SEMI-AUTOMATIC range of Shrink Wrapping Machines not satisfy your specifications we can make a fully AUTOMATIC MACHINE giving you the additional advantage of a higher Output by using the minimum of Labour.
The Automatic System shall be designed to suit your Product size, Product profile, Manpower requirement, Factory layout etc.
The features which can be included in our Automatic Machines are :
· In line / Cross feeding of Product
· Auto Collation
· Auto Film Unwinding
· Auto Film Wrapping and Sealing
· Sequence of Operations by Logic Controller
AAREM specialize in the manufacture of Automatic Shrink Wrapping Machines. The AAREM Automatic series is made with experienced and reliable engineering design parameters. The machines are long-lasting constant in performance and user friendly.
They are equipped with the best of Pnuematic accessories, Electrical, Electronic and Mechanical components of reputed makes.
The AAREM Automatic Machine series uses PLC's of standard makes whose software reading speeds are high to match high speed operation of the machine. PLC's are well complementedwith the use of MMI's ( Man Machine Interface ) which ease the understanding of the sequence of operation of machine and fault display.
The Automatic Sleeve Wrapper Machine can be designed and made for use with Plastic Bottles, Glass Bottles, Vials, Blisters Cartons, Shipper / Outer Cartons Plastic Articles, Books, Yarn Cones and many such other products light/heavy, big / small.
So if you are in the industry like Pharmaceutical, Stationary, Textile, Consumer Goods, Food Products etc. then come to us for automisation of your shrink wrapping needs at economical prices.
The AAREM Automatic Machine series is available with options like : -
The Concept of STRETCH WRAPPING as the name suggests entails the use of Stretch - cling Film. The Stretch Film is stretched to the required percentage and wrapped around the product / pallet.
The film clings to the previous layer of Film. The cycle keeps on repeating till the entire product / pallet is covered with film.
ADVANTAGES :
The basic advantages of STRETCH WRAPPING are :
· Protection from Dust, Moisture and Foreign particles
· Protection from Pilferage
· Gives Stability to the pack
· Scratch Resistance
· Handling becomes Easy and Fast
· Economical mode of packing
FEATURES OF STRETCH WRAPPING MACHINE :
· Robust Construction
· Power Stretching ( Controllable )
· Controllable Cycle Time
· Safety Features incorporated
· Indigenous design
· User-Friendly
APPLICATION AREAS :
· Pallestised Load / Cargo for exports
· Moulded Plastic Furniture
· Cartons
· Textile Rolls ( Denim, Heavy Fabric etc. ) Yarn cones
· Cans ( Filled / empty Chemical Bags, Plastic Granule Bags
· Copper wire Coils etc.
Tailor - made Stretch Wrapping Machines available on request
The COIL STRECTCH WRAPPING MACHINE is used for Spiral / Periphary Stretch Wrapping of Coil Shaped Products and Products with Long Lengths.
APPLICATIONS OF COIL WRAPPER :
· PVC Wires & Cables
· Stitching Wire Coil
· Braided Pipe Coil
· Vehicle Tyres
· Pnuematic Pipe Bundles
· Welding Wire Coils
· Paper Reels
· Sheet Metal Coils
· Laminate Rolls
FEATURES :
· The machine is designed to accept a wide range of sizes
· Adjustable Film overlap
· Auto/manual Cycle stop
· Easy to operate for operators
ADVANTAGES :
· Provides protection from moisture & foreign particles
· Protection from Tamper
· Protects damage to carton during transit
· The cartons remain free from dust
APPLICATIONS :
Industries manufacturing goods for :
· Pharmaceuticals
· Electrical and Electronics Components
· Engineering Items
· Cosmetics
· Consumer goods etc.
FEATURES :
· Wide range of reel sizes can be wrapped in the same machine
· Controllable cycle time
· Overlap can be adjusted
· Auto/manual cycle stops
ADVANTAGES :
· Protection from moisture Dust and Foreign particles
· Save Packaging time and labour
· Prevents telescoping of film rolls
· Easy identification of wrapped product
· Globally accepted form of packaging
APPLICATIONS :
· Film Rolls, Laminated Rolls
· BOPP Tapes
· Paper Rolls
· Wire Rolls
· C. R. , H. R. , & C. R. C. A. Sheets / Coils
FEATURES :
· Semi Automatic and Automatic models available
· Film overlap adjustable
· Cycle time adjustable
· Pnuematic film cutting available
· For use with long length products
ADVANTAGES :
· Protection from scratches in transit
· Protection from pilferage
· Packaging process can be automised
· Globally accepted form of packing
APPLICATIONS :
· Aluminium Sections
· PVC Profiles
· Copper Rods / Flats
· Tubelight Bundles
· Plastic / Laminate Doors & Panels
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.