Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
Circular Anode Membrane Cells
We Supply Amfor flushable anode Cell used in electro coating (ED) paint system with most types of paint. It serves as the opposition electrode and simultaneously removes solubilizer (usually a common organic acid) from the paint to maintain chemical balance. Anode cell’s anolyte injection systems distribute the anolyte evenly across the anodes in anocel box and semi-circular. And the delivery system in Anocel tubular cells increases dirt and oxygen removal by a minimum factor of three over conventional designs.
Advantages
Safe and Esay Handing
Hard to Damage Design
Low Electrical Resistance
Quick and Easy Inspection Procedure
Maintenance Friendly
Anolyte Circulation Systems:
Pre-engineered and factory assembled package systems for circulating anolyte through the Cells (each Cell requires 2 to 3.6 lpm) Includes:
Chromic Acid Bath Purification
Chromic acid baths are used in metal working plants for plating and passivation of metal surfaces. A typical spent chromium plating bath contains about 300 g/L of chrmic acid and 25 g/L of Cu+2, Fe+3 and Cr+3 cause of the the dissolution of a small amount of the metal piece being plated results in high current densities, decreased bright range,ï€ increased tendency to burn, rough and pitted deposits. Even chromic baths used for aluminum are also can be treated cause they are having concentration of 100 g CrO3/L and 10 g Al2O3/L. This baths treated with ion exchange systems will have longer running life results in overall economic of the plant.
Chromic Acid Rinse Water Recycle
These rinse water contain about 20 to 200 ppm of chromates with metal impurities(Cu+2, Fe+3 and Cr+3) at 5 to 50 ppm levels. This chromic is recovered with ion exchange system to get it back to the main plating bath while effluents are converted into clean demineralized water which will be taken back to the rinsing tank.
Nickel & Copper Recovery
In all plating shops where Ni & Cu plating is carried out, these is wasted in terms of rinse and waste water. The concentration of these metals can be found in the ppm level to gms level for different industries in generally acidic forms. This are treated to take the metal back to the main plating bath.
Precious Metal Recovery
The high price of noble or precious metals such as gold, platinum and silver makes a high dent to the economic of such plants. Systems are very small and compact in design with high efficiency to reduce the leakage to ppt levels. The matal is then recoverd by incineration in powder form.
Spent Pickling Bath Purification
The hydrochloric acid used for the pickling process gets contaminated with Fe2+ and Zn2+ .At these chloride concentrations Zn2+ forms anionic complexe, ZnCl4. Iron(Fe2+) forms such complexes but at very high HCl concentrations (>9N) while Fe3+ forms such complexes at 1.5 N HCl. The purification process will be double benefit since it produces ferric chloride which can be used for waste water treatment and HCl is recovered for bath.
Equalization & Neutralization
The addition of an EQ tank results in a steady, even, and consistent flow of wastewater throughout the system and effluent generally acidic are neutralized with caustic.
Precipitation & Coagulation
The ionic metals are converted to an insoluble form (particle) by the chemical reaction between the soluble metal compounds and the precipitating reagent.
Flocculation
The wastewater with it’s precipitated pin floc is introduced to the flash mix zone where a polymer flocculent is added.
Clarifier, Inclined Plate:
The flocculated wastewater is introduced into the clarifier where the settling particles land on the inclined plates and are directed downward and into the sludge chamber.
Filter Press
The thickened clarifier sludge is allowed to accumulate sufficiently to provide a full batch for the Filter Press. The filter press is pumped full of the sludge until it is full.
Sand/Carbon Filter
The water to be discharged finallly goes thru these filters which makes final effluent colorless, odourless, free from any organics with very low amount of suspended solids.
Typical industries include:
A device made of housing and a removable cartridge (element) for fluid filtration. Elements can be cleanable and reusable or disposable.
Cartridges is a medium due to which filtration happens & Cartridge Filter Housing is a structure in which cartridge gets placed. Both Comes in different types.
Sand filtration is one of the oldest wastewater treatment technologies known. If properly designed, constructed, operated and maintained, a sand filter produces a very high quality effluent. Sand filters are beds of granular material, or sand, drained from underneath so that pretreated water and wastewater can be treated, collected and distributed to the land application system.
Carbon filters uses Granular activated charcoal, is made from raw materials (such as coconut shells or coal) that are high in carbon. Heat is used to increase (activate) the surface area of the carbon; this is why these filters are sometimes referred to as “charcoal” filters.
The activated carbon removes Colours, Bad Odours, Dissolved Organic impurities and other chemicals that are dissolved in water passing through a filter containing GAC by trapping the chemical in the GAC. However, other chemicals, like sodium or nitrate, are not attracted to the carbon and are not removed. Eventually, the ability of the GAC to bind and remove chemicals is used up and new, or regenerated, GAC is needed.
The Sand and Carbon Filters are used individually or in combinations for below applications:
System Includes
Features
System Construction
We designs systems to produce 10 lpm (2.5 gpm) +/- 10% from each 8” (8040) UF element. The system is manufactured to provide reliable, steady long-term performance, the customer avoids the frustration of unexpected system performance after start-up. Our systems are robust — an element can be taken off line for cleaning, replacement, or “rest” without placing stress on the remaining elements.
Clean In Place (CIP) System
Our CIP has superior design features that make for reliable performance. A Flush and Drain valve is part of the clean return piping, allowing heavier paint solids to flow back to the ED tank and not into the CIP clean tank, thus saving paint solids. A low level switch installed inside the CIP tank will stop the pump when the tank’s liquid level is below minimum tank depth to protect the pump from cavitations. The CIP is included with a solenoid valve also for DI water flow. UF membranes are also protected by a filter bag vessel installed in the CIP piping that removes dirt from the cleaning solution before it flows back into the UF Elements.
Bag Filters
Our systems include individual bag filters (one filter for each Element),
each with its own isolation valve(s). This is a standard feature with 2 membrane system also. So that bag filters can be serviced without interrupting paint flow to any Element. The use of several bag filters provides a duplex system where filtered paint is always being sent to the UF Elements.
Frame
The sturdy powder-coated frame is constructed to support the piping and UF Housings during shipment and operation at your plant.
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3 Separation Systems is water treatment plant manufacturing organization dedicated to offer customers the superior commercial, industrial and medical reverse osmosis systems. Our goal is to provide the most advanced system with proven components, better engineered and tailor made for each & individual clients. Our experience enables us to manufacture major items in-house to ensure system reliability and a proven product you can trust.
System Includes
OPERATING SPECIFICATIONS
Each plant for the production of demineralized water is custom made whether it is 100 lph or 15M3/Hr. Every plant idesigned is based on the following parameters.
All systems are pretested, validated, compact and ready to use.
Demineralizerz is a two vessel system with separate cation and anion exchange vessel. It produces ultra pure water free from minerals. In this, all the cations and anions are converted to their respective acids. Finally the water is left with only hydrogen and hydroxyl ions that combine to form pure water.
Working
Each plant for the production of demineralized water is custom made whether it is 100 lph or 15 m3/hr.Demineralization Plant is designed with the following parameters.
System includes:
Polisher:
Mixed bed:
Pressure vessels:
FRP - fiber reinforced plastic – pentair international ltd, SSRL& MSRL - stainless steel & mild steel rubber lining are fabricated in-house with advanced manufacturing processes gives low maintenance, higher servicing life with space savings.
Lon Exchange Resin:
As a part of the best industry practice we only use mono dispersion resins having size distribution of 0. 6 mm through. Results in high quality, longer generation periods, low channeling with high pressure and shock resistivity and longer changing periods.
Multiport valves:
Instead of conventional six way valve type pattern we use new generation multiplexor valves (for small to medium systems) which not only reduces labor requirement but also saves space, reduces maintainer time during servicing and importantly very economical also.
Type: manual multiplier valves, automatic multiplier valves
Piping:
PVC/ PVC-u pipes and fittings are of George Fischer, Switzerland or any standard Indian make. S. S. Piping are custom made at our fabrication shop with elector polishing which makes it suitable for all purposes including pharma & electronic industry.
Automation & controls:
We offer following automation as part of the standard package. Even other can also be included upon customer request.
High Purity Demineralized Water
Two Column Principle Cation - Anion
Co-Current & Counter Current Systems
Fully Automatic & Manual Units
Circulation loop to unwanted regeneration
Feed Water Cartridge or Bag Filtration
Availability for Low to High Consumption
Skid Mounted, Compact Design
Continous Quality Monitoring
Isolated or In-Built Regeneration Tank Skid
PARAMETERS MONITORING & CONTROL
Continous Conductivity Monitoring
Flow thru PH Monitoring
Hourly Production Flow Meters
Sampling before & after each column
Colour Changing Indicator Resin Optional
Quality Limits with Alarm Functions
COMPONENTS & MATERIALS
Composite Ion Exchange Vessels
High Productive Grade Resins
Imported Multiport Valves
Industrial UPVC Pipes, Fittings & Valves
UPVC/ MSRL Ejectors
Conductivity & Other Meters
Regeneration Stations
Stainless Steel 316/ 304 Pumps
Stainless Steel Frame
Proven Electronic Components
Description / Specification of Automatic Demineralization Unit
We are involved in offering a wide range of Automatic Demineralization Unit to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Automatic Demineralization Unit. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Manual Demineralization Plant
We are involved in offering a wide range of Manual Demineralization Plant to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Manual Demineralization Plant. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Manual D.M Plant
We are involved in offering a wide range of Manual D.M Plant to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Manual D.M Plant. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
We are an able manufacturers and exporters of a wide range of high quality Water Softening System.Engineered in accordance to ion based technology these products are capable of removing calcium and magnesium ions from water and are available with multiports. These products are available in different shapes, sizes and are built up of different materials like MS, HDPE and FRP materials and are automated, semi-automated and manually operated machines.
Applications:
Advantages:
Automatic Water Softening plant is used to remove scale forming salts and ions. Softening Plant based on ion exchange process. The hard water passes through the caution resin in the exchange tank, the calcium and magnesium in water will be exchanged, absorb by sodium in the resin to remove calcium, magnesium, carbonate hardness, thus softening water.
Equalization & Neutralization :
The addition of an EQ tank results in a steady, even, and consistent flow of waste water throughout the system and effluent generally acidic are neutralized with caustic.
Precipitation & Coagulation:
The ionic metals are converted to an insoluble form (particle) by the chemical reaction between the soluble metal compounds and the precipitating reagent.
Flocculation:
The waste water with it’s precipitated pin floc is introduced to the flash mix zone where a polymer flocculation is added.
Clarifies, Inclined Plate:
The flocculation waste water is introduced into the clarifies where the settling particles land on the inclined plates and are directed downward and into the sludge chamber.
Filter Press:
The thickened clarifies sludge is allowed to accumulate sufficiently to provide a full batch for the Filter Press. The filter press is pumped full of the sludge until it is full.
Sand/Carbon Filter:
The water to be discharged finally goes thru these filters which makes final effluent colorless, odorless, free from any organics with very low amount of suspended solids.
Typical industries include:
Packaged Systems
3 Separation Systems has a great deal of experience and technical knowledge in designing custom packaged systems for your waste water treatment needs. We dedicate a great deal of time and effort to ensuring that the system we recommend will be a great fit for your application, and will be cost effective as well.
Chemical Reaction Systems:
We manufactures following reaction systems:
Advanced Wastewater Treatment Solutions:
Our commercial wastewater treatment systems are designed to the individual needs of our clients. This may include the removal of all principle environmental contaminants including BOD5, suspended solids, nitrogen and phosphorous. All systems employ either chlorination and/or UV disinfection for the destruction of pathogens.
Alarm systems can be installed into a system to immediately notify the owner of system faults. These can be linked to automatic paging systems where necessary.
Wastewater treatment plants can be designed for stand alone operation or constructed as part of an ongoing development. Our modular products allow for future expansion and ensure that capital is not wasted during initial development phases.
Further to this we can build additional unit processes for upgrading sewage treatment plants to provide improved effluent quality. This can include algae decomposition, anoxic zones and suspended solids removal.
The 3 Separation Wastewater Treatment System is the safest, most reliable, cost effective and environmentally friendly approved system.
An effective environmentally friendly wastewater treatment process that is safe, with clean usable recycled wastewater all the time. It has a superior treatment process working for you to safeguard your family’s health.
Electrophoretic Ultrafilters are single stage membrane based units to be use for pigment/ Dye/ Clear base Polyeurathene/ Acrylic Resin solutions most commonly found in coating applications. The units manufactured matches all the very basic commercial needs of the advance electroplaters with minimal spacing & very low maintainance for the longer service life to reap the maximum efficiency to well check the unnecessary spending on the plant overall running.
FUNCTION:
The very basic function of the Ultrafilter in the Electrophoretic laquer bath is to remove the unwanted impurities generated in the bath during coating process. The basic assembly comprises a pump, membrane & an ion exchange cartridge to use the fresh permeate back into the phoretic bath.
FEATURES
Skid Mounted, Compact Design
Highly reliable permeate quality
Forward & Reverse Flow Design
Batch & Continous Operation
Choice of UPVC/ SS Systems
Choice of Cartridge/ Bag Filtration
Pump Suction Y-Strainer
Cleaning Station Integration
COMPONENTS & MATERIALS
SpiraFlux-ED Brand Membranes
Industrial SS/ UPVC Pipes, Fittings & Valves
Permeate Flowmeters/ Pressure Guages
PN16 Pipe, Fittings & Ball Valves
Single Stage/ Multi Stage Steel Pumps
Ion Exchanger Assembly
Powder Coated Heavy Frames
PVC Thunder Hose
Description / Specification of Electrophoretic Laquer Ultrafilter Unit
We are involved in offering a wide range of Electrophoretic Laquer Ultrafilter Unit to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Electrophoretic Laquer Ultrafilter Unit. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
SPIRALFLUX – ED
Electrocoating/ electrophoretic ultra filtration membranes
TRIFLUX provides complete range of Spiral Wound Electrocoating/ Electophoretic membranes for use in different kind of paints. The quality meets the stringent criteria of the electrocoating industry & serves them with high flow & longer life.Module Sizes:
2520, 4020, 4040, 6040, 7640, 8040
APPLICATIONS
· Cathodic/ Anodic Paints
· PVA Recovery
· Waste Water Recycle
· Alakaline Cleaner Recovery
FEATURES
· Tap/ PE/ FRP Wrap
· Neutral Charge Membrane
· Fouling & Contamination Resistant
· Standard/ Tailored Dimensions
· Lab/ Commercial Modules
ELECTROCOATING/ ELECTROPHORETIC ULTRAFILTRATION MEMBRANES
TRIFLUX provides complete range of Spiral Wound Electrocoating/ Electophoretic membranes for use in different kind of paints. The quality meets the stringent criteria of the electrocoating industry & serves them with high flow & longer life.APPLICATIONS
· Cathodic/ Anodic Paints
· PVA Recovery
· Waste Water Recycle
· Alakaline Cleaner Recovery
FEATURES
· Tap/ PE/ FRP Wrap
· Neutral Charge Membrane
· Fouling & Contamination Resistant
· Standard/ Tailored Dimensions
· Lab/ Commercial Modules
Reverse Osmosis Water Purifier find wide application in many commercial establishments and industries for various applications. These RO plants is the cost effective solution for producing high quality demineralized water with low water rejection rate. All these reverse osmosis plants are available in varieties of construction like FRP, Stainless steel and MSRL. Extensively used in the food and beverage industry, pharmaceutical and electronics industries, these RO plants work on cross flow filtration method.
Working
The process of water purification is carried out in following steps:
The feed water contains suspended particles and dissolved matter.
Technical specifications
Description / Specification of Commercial Reverse Osmosis Plant
We are involved in offering a wide range of Commercial Reverse Osmosis Plant to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Commercial Reverse Osmosis Plant. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Industrial Reverse Osmosis Plant is best suited for small and large scale industries. This type of reverse osmosis plant can be configured easily as per the individual requirements of output water. It produces high-quality dematerialized water for various industrial applications. A systematic programme is integrated in the plant for studying the chemistry of water. Depending upon the contamination level of water, the RO plant itself selects the most suitable membrane configuration to provide a plant which gives a low water-rejection rate.
Working
Technical specifications
Description / Specification of Reverse Osmosis Plants
We are involved in offering a wide range of Reverse Osmosis Plants to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Reverse Osmosis Plants. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
3 Separation Systems is water treatment plant manufacturing organization dedicated to offer customers the superior commercial, industrial and medical Water Treatment System. Our goal is to provide the most advanced system with proven components, better engineered and tailor made for each & individual clients. Our experience enables us to manufacture major items in-house to ensure system reliability and a proven product you can trust.
System Includes:
Operating Specification:
Features:
High Quality Water:
Our reverse osmosis not only rejects most organics and salts from water but residual synthetic detergents, bacteria, viruses and suspended microscopic particles.
Components :
Each piece of component selected for use in RO system goes thru stringent quality control while manufactured to ensure minimum maintenance during operation. To mention, we only work with the best in the industry to produce only the systems with highest return, higher stability & longer servicing period are the key to our continuous success.
Construction :
The design are the most compact with great aesthetics backed by the fact of minimum labour requirement during maintenance. Our U-PVC or SS both systems are constructed with ease of mantle and dismantle the whole plant combine with simple piping is an added advantage.
Maintenance:
Our system comes with all preoccupied monitors, instrumentation, controllers keeping in mind each part of plant to prevent any kind of deterioration of the filter, membranes and of mechanical and electrical systems with minimum shutdown time for regular maintenance priod.
Membranes:
We use Composite Polymer Based Serial Wound with FRP taped Membranes for the superior flow, High Servicing life with stringent quality constraints. Commonly used membranes includes :
Membrane Housings:
FRP - Fiber Reinforced Plastic & Stainless Steel grade housings. SS housings are manufactured In-House with sophisticated manufacturing process while for FRP we use CODE LINE, Pentair or Equivalent Standard brands.
Every household and every factory uses water, and none of it is pure. One class of impurity that is of special interest is "hardness". This refers to the presence of dissolved ions, mainly of calcium Ca2+ and magnesium Mg2+which are acquired through contact with rocks and sediments in the environment. The positive electrical charges of these ions are balanced by the presence of anions (negative ions), of which bicarbonate HCO3– and carbonate CO32– are most important. These ions have their origins in limestone sediments and also from carbon dioxide which is present in all waters exposed to the atmosphere and especially in groundwater.
These "hardness ions" cause two major kinds of problems. First, the metal cations react with soaps, causing them to form an unsightly precipitate— the familiar "bathtub ring". More seriously, the calcium and magnesium carbonates tend to precipitate out as adherent solids on the surfaces of pipes and especially on the hot heat exchanger surfaces of boilers. The resulting scale buildup can impede water flow in pipes. In boilers, the deposits act as thermal insulation that impedes the flow of heat into the water; this not only reduces heating efficiency, but allows the metal to overheat, which in pressurized systems can lead to catastrophic failure.
Types of water hardness:
Temporary hardness:
This refers to hardness whose effects can be removed by boiling the water in an open container. Such waters have usually percolated though limestone formations and contain bicarbonate HCO3– along with small amounts of carbonate CO32– as the principal negative ions. Boiling the water promotes the reaction
2 HCO3– → CO32– + CO2
by driving off the carbon dioxide gas. The CO32– reacts with Ca2+ or Mg2+ ions, to form insoluble calcium and magnesium carbonates which precipitate out. By tying up the metal ions in this way, the amounts available to form soap scum are greatly reduced.
Permanent Hardness:
Waters that contain calcium and magnesium cannot be re mediated by boiling, and are said to be "permanently" hard. The only practical treatment is to remove all the ions, normally by the method described below.
Conventional Water Softening:
Most conventional water-softening devices depend on a process known as ion-exchange in which "hardness" ions trade places with sodium and chloride ions that are loosely bound to an ion-exchange resin or a zeolite(many zeo lite minerals occur in nature, but specialized ones are often made artificially.)
The illustration depicts a negatively-charged zeolite to which [positive] sodium ions are attached. Calcium or magnesium ions in the water displace sodium ions, which are released into the water. In a similar way, positively-charged zeolites bind negatively-charged chloride ions (Cl–), which get displaced by bicarbonate ions in the water. As the zeolites become converted to their Ca2+ and HCO3– forms they gradually lose their effectiveness and must be regenerated. This is accomplished by passing a concentrated brine solution though them, causing the above reaction to be reversed. Herein lies one of the drawbacks of this process: most of the salt employed in the regeneration process gets flushed out of the system and and is usually released into the soil or drainage system— something that can have damaging consequences to the environment, especially in arid regions. For this reason, many jurisdictions prohibit such release, and require users to dispose of the spent brine at an approved site or to use a commercial service company.
We are offering Filter Bag Housings. These products are extensively used for filtering large volumes of high viscosity liquids. We have constructed as well as designed this bag as per the requirement. This bag is also designed in according to need. Available in a wide variety of sizes and specifications, our range is in high demand in the market.
We are offering Cartridge Filters. We offer micron cartridge filter is specially manufactured for adding extra clarity to the water that is already filtered. These are designed specifically for powder coating applications with all types of powder materials for superior performance. Further, these filters are precisely designed in manner that they can with stand high pressure conditions.
We are engaged in offering an extensive range of Cartridge Housings. The housing has a removable cartridge manifold to allow complete dismantling for down stream & easy cleaning of all contact fluids. Most filter housings are custom designed for unique application to meet a wide range of operating parameters with respect to flow, temperature, pressure and piping orientation.
We can custom design and fabricate a Filter Bags to meet your needs. These filter bags are manufactured using premium grade fabrics sourced from reliable vendors. These are manufactured using high grade raw material and selected media to ensure that the end product is safe, hygienic and conforms to international quality standards.
Our Waste water Treatment Plants are efficient to provide assessment of various effluent treatment plant and water management systems installed in the industries. These are maintained on the operation and maintenance of ETPs and CETPs, we also upgrade these services after proper Evaluation and selection.
Owing to modern technology of manufacturing process, we offer a wide spectrum of demineralisation plant which is highly appreciated for its effective performance.The plant clean the polluted and infected water by killing the injurious microorganisms and bacteria.We offer sand filters which are available in manual as well as automatic configurations.
The ability to eliminate secondary clarification and operate at higher MLSS concentrations provides the following advantages:
Water softener is a device or a substance, that remove or renders inactive and isolate minerals . This chemical softener is made using premium quality of raw materials and is widely demanded in the global markets. They can also be designed as per the required technical specifications and are easy to install.
3 Separation Systems supplies Anolyte Circulation Systems for use in integration with the Anode Cells for the maintenance
of the electrocoating Bath chemistry. The System is designed & developed with the inputs from the Membrane
manufacturers to provide the optimum performance of the membrane & coating bath with longer life.
STANDARD PACKAGE:
FEATURES:
Features:
Principle: The unit contains a mixture of cation & anion resin through which water passes from top to bottom allows
exchange of both types of ions from water to the resin thereby reducing the salt content & conductivity.
Regeneration: The regeneration takes place after cation & anion resins separation with Acid & Caustic lye & are air mixed for
water production.
Automation: The valves are pneumatic actuated with PLC Panel integrated with Conductivity controller to initiate the
regeneration & all other operations automatic. Choice between Volume, Conductivity or Timing selection is available
Competitive: A Mixed Bed unit is having high capacity for polishing of demineralized water, producing the high quality water
at a very low cost per litre of water for medium quantity of water consumption.
We supply Purolite ion exchange cartridges who are at the forefront in ion exchange resin technology and manufactures
several hundred varieties of resins. As a result, we have carefully selected the best performing product or combination of
products that allow us to optimize cartridge performance. The end result is that Purolite provides a family of products that
are engineered to meet the strictest quality requirements of today's most demanding applications.
3 Separation Systems is water treatment plant manufacturing organization dedicated to offer customers the superior
commercial, industrial and medical reverse osmosis systems. Our goal is to provide the most advanced system with proven
components, a better engineered and tailor made for each & individual client. Our experience enables us to manufacture
major items in-house to ensure system reliability and a proven product you can trust.
SAND FILTER:
Sand filtration is one of the oldest wastewater treatment technologies known. If properly designed, constructed, operated
and maintained, a sand filter produces a very high quality effluent. Sand filters are beds of granular material, or sand,
drained from underneath so that pretreated water and wastewater can be treated, collected and distributed to the land
application system.
CARBON FILTER:
Carbon filters uses Granular activated charcoal removes Colours, Bad Odours, Dissolved Organic impurities and other
chemicals that are dissolved in water passing through a filter containing GAC by trapping the chemical in the GAC. However,
other chemicals, like sodium or nitrate, are not attracted to the carbon and are not removed. Eventually, the ability of the
GAC to bind and remove chemicals is used up and new, or regenerated, GAC is needed.
A device made of housing and a removable cartridge
(element) for fluid filtration. Elements can be cleanable and
reusable or disposable.
Cartridges is a medium due to which filtration happens &
Cartridge Filter Housing is a structure in which cartridge
gets placed. Both Comes in different types.
When water contains a significant amount of calcium and
magnesium, it is called hard water. Hard water is known to clog
pipes and to complicate soap and detergent dissolving in water.
Water softeners are specific ion exchangers that are designed to
remove ions, which are positively charged. Softeners mainly
remove calcium (Ca2+) and magnesium (Mg2+) ions. Calcium
and magnesium are often referred to as hardness minerals'.
Softeners are sometimes even applied to remove iron. The
softening devices are able to remove up to five milligrams per
liter (5 mg/L) of dissolved iron.
Our company with its core area of filtration has put lot of efforts in designing & manufacturing the plating chemical filters for wide variety of acid and alkaline media. We serve our customer with performance oriented filters for years of use achieved by understanding the needs of the client with extensive research backed by technological background and using only the highest industrial class raw material to produce.
After years of service in the industry we have a wide presence in the country with efficient sales and service network to thoroughly satisfy the customer overall expectations.
MPL series - Magnetic Driven Pumps are single stage, closed impeller type centrifugal pumps. These pumps can be dismantled and assembled without any special tools and rotating parts can be easily replaced, hence bringing down the
maintenance cost of the pump
OPERATION PRINCIPLE-
A group of magnets turns jointly with the motor shaft, generating a magnetic torque that allows the rotation of the second magnets group on which is moulded impeller. A suitable shaped diaphgram separates the primary group of magnets from the impeller and consequently from the pumped fluid. This magnetic pumps are 100% leakproof, as they are without mechanical seal & packing free.
PACKAGED SYSTEMS :
3 Separation Systems has a great deal of experience and technical knowledge in designing custom packaged systems for your wastewater treatment needs. We dedicate a great deal of time and effort to ensuring that the system we recommend will be a great fit for your application, and will be cost effective as well.
• Fully engineered skid mounted treatment systems are
an excellent choice for fully automatic, reliable wastewater treatment in a compact, easy to install and use package.
• Systems can be configured for a wide variety of wastewater conditions, making them the most versatile
systems available.
• Treatment systems come complete with all the
components integrated and skid mounted to make a complete wastewater treatment system. The integral
chemical mixing and separation chambers, automatic pH adjusting system, chamber mixers, chemical pumps,
sludge dewatering, and system control panel are included.
Electrophoretic Ultrafilters are single stage membrane based units to be use for pigment/ Dye/ Clear base Polyeurathene/ Acrylic Resin solutions most commonly found in coating applications. The units manufactured matches all the very basic commercial needs of the advance electroplaters with minimal spacing & very low maintainance for the longer service life to reap the maximum efficiency to well check the unnecessary spending on the plant overall running.
ADVANTAGES:
Quality:
Our Membranes & Components are resourced from our principles in the US & Europe, having very integrated manufacturing & quality control facilities and are supplied to the end customers only after each membrane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotestings and are certified.
Documentation:
Operation & Maintenance Manual / Assembly & Piping Instrumentation Diagram / System Engineering Drawings / Components data sheet on request
Inventory Management:
Using only the proven components to build each and every component, we source through the globe & to bring down the costing we make rate contracts to keep the suffice amount of Materials to supply immediately to our customers in the minimum time.
PAINT FEED SKID
Paint Feed Pump: SS304/ SS316 Material, choice of double mechanical seal type horizontal or vertical pump with Y-Paint Feed strainer at the suction with valve isolation, Non-return valve at the outlet & drain facility.
Bag Filter Housings: SS304/ SS316 Material, Heavy duty swing Bolt construction, Flanged Ends, option of straight orcross flow upon request. Filter Bag supplied generally is 50 micron.
Paint Flowmeter: The output of bagfilter is measured by the Electromegnetic type flowmeter for better troubleshooting of the UF system.
Pressure Guages: The pump output head & bagfilter output pressure is measured thru gauges. 21/2” & 4”Dial with Psi &Kg/Cm2 readings.
MEMBRANE SKID
MEMBRANE PLANTS
Our memebranes andcomponents are resourced from principles in the US & Europe, having very integrated manufacturing & control facilities and are supplied to the end customers only after each memberane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotesting and are certified.
We supply anolyte Circulation Systems for use in Integration with the Anodic Cells for the maintainance of the electrocoating Bath chemistry. The system is designed and developed with the inputs from the membrane manufacturers to provide the optimum performance of the membrane & coating bath with longer life.
Our membranes andcomponents are resourced from principles in the US & Europe, having very integrated manufacturing & control facilities and are supplied to the end customers only after each memberane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotesting and are certified.
Additional Features :
Permeate Tank : This tank stores permeate for rinsing stages of coating.
Turbidity Meter : Used to detct the leakage of the point in permeate.
Digital Monitors : Pressure, Flow, Conductivity & Temperature are monitored & recorded with PLC panel.
Drain Pans : Generally installed at the bottom to collect the spilled paint.
We supply Anolyte Circulation System for use in integration with the Anode Cells for the Maintainance of the Electrocoating Bath Chemistry. The system is designed and developed with the inputs from the membrane manufacturers to provide the optimum performance of the membrane & coating bath with longer life.
Our Membranes & Components are resourced from our principles in the US & Europe, having very integrated manufacturing & quality control facilities and are supplied to the end customers only after each membrane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotestings and are certified.
Description / Specification of Electrocoating Tubular Anodes
We are involved in offering a wide range of Electrocoating Tubular Anodes to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Electrocoating Tubular Anodes. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of C.E.D Tubular Anodes
We are involved in offering a wide range of C.E.D Tubular Anodes to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of C.E.D Tubular Anodes. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Electrocoating Tubular Sheet Membrane
We are involved in offering a wide range of Electrocoating Tubular Sheet Membrane to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Electrocoating Tubular Sheet Membrane. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Quality
Our Membranes & Components are resourced from our principles in the US & Europe, having very integrated manufacturing & quality control facilities and are supplied to the end customers only after each membrane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotestings and are certified.
Description / Specification of C.E.D Anode Membrane Sheet
We are involved in offering a wide range of C.E.D Anode Membrane Sheet to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of C.E.D Anode Membrane Sheet. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Our company with its core area of filtration has put lot of efforts in designing & manufacturing the plating chemical filters for wide variety of acid and alkaline media. We serve our customer with performance oriented filters for years of use achieved by understanding the needs of the client with extensive research backed by technological background and using only the highest industrial class raw material to produce.
After years of service in the industry we have a wide presence in the country with efficient sales and service network to thoroughly satisfy the customer overall expectations.
Electrophoretic Ultrafilters are single stage membrane based units to be use for pigment/ Dye/ Clear base Polyeurathene/ Acrylic Resin solutions most commonly found in coating applications. The units manufactured matches all the very basic commercial needs of the advance electroplaters with minimal spacing & very low maintenance for the longer service life to reap the maximum efficiency to well check the unnecessary spending on the plant overall running.
The very basic function of the Ultrafilter in the Electrophoretic laquer bath is to remove the unwanted impurities generated in the bath during coating process. The basic assembly comprises a pump, membrane & an ion exchange cartridge to use the fresh permeate back into the phoretic bath.
Electrophoretic Ultrafilters are single stage membrane based units to be use for pigment/ Dye/ Clear base Polyeurathene/ Acrylic Resin solutions most commonly found in coating applications. The units manufactured matches all the very basic commercial needs of the advance electroplaters with minimal spacing & very low maintainance for the longer service life to reap the maximum efficiency to well check the unnecessary spending on the plant overall running.
In all plating shops where Ni & Cu plating is carried out, these is wasted in terms of rinse and waste water. The concentration of these metals can befound in the ppm level to gms level for different industries in generally acidic forms. This are treated to take the metal back to the main plating bath.
In all plating shops where Ni & Cu plating is carried out, these is wasted in terms of rinse and waste water. The concentration of these metals can befound in the ppm level to gms level for different industries in generally acidic forms. This are treated to take the metal back to the main plating bath.
Our company with its core area of filtration has put lot of efforts in designing & manufacturing the plating chemical filters for wide variety of acid and alkaline media. We serve our customer with performance oriented filters for years of use achieved by understanding the needs of the client with extensive research backed by technological background and using only the highest industrial class raw material to produce.
After years of service in the industry we have a wide presence in the country with efficient sales and service network to thoroughly satisfy the customer overall expectations.
Filters for Pre-Plating Degrease Solution Standard Filtration of Electroplating Solution
Filtration with Activated Carbon Treatment of Electroplating Solution Auxiliary Cylinder Added Filters
Chromium & Electroless Nickel Plating Filters Filters with Self Priming Pumps
Filters with Self Priming Tanks & Pumps
A group of magnets turns jointly with the motor shaft, generating a magnetic torque that allows the rotation of the second magnets group on which is moulded impeller. A suitable shaped diaphgram separates the primary group of magnets from the impeller and consequently from the pumped fluid. This magnetic pumps are 100% leakproof, as they are without mechanical seal & packing free.
The MPL Series Pumps are manufactured with thermoplastic materials such as GFRPP and PVDF suitable for temperatures range of -300 C to +1200 C depending on the materials. Sealing Materials are EPDM/ VIton/ Teflon with all wetted parts are corrosion resistance material as pure ceramic / silicon carbide and GFP/PP/CFT/PTFE.
A group of magnets turns jointly with the motor shaft, generating a magnetic torque that allows the rotation of the second magnets group on which is molded impeller. A suitable shaped diaphragm separates the primary group of magnets from the impeller and consequently from the pumped fluid. This magnetic pumps are 100% leak proof, as they are without mechanical seal & packing free.
Cleaning in Place' Skid :
Description / Specification of Water Bag Filter Assemblies
We are involved in offering a wide range of Water Bag Filter Assemblies to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Water Bag Filter Assemblies. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Ss Bag Filter Plants
We are involved in offering a wide range of Ss Bag Filter Plants to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Ss Bag Filter Plants. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Plastic Bag Filter Assemblies
We are involved in offering a wide range of Plastic Bag Filter Assemblies to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Plastic Bag Filter Assemblies. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Description / Specification of Water Filter Bags
We are involved in offering a wide range of Water Filter Bags to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Water Filter Bags. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
ELECTROCOATING - ED COATING - CED SYSTEMS
Eductors use a venturi design, which enables small pumps to circulate large volumes of tank solution. When pumping is used for solution agitation, the use of an eductor will circulate four to five litres of solution in the tank for every one-litre you pump.
Chromic acid baths are used in metal working plants for plating and passivation of metal surfaces. A typical spent chromium plating bath contains about 300 g/L of chrmic acid and 25 g/L of Cu+2, Fe+3 and Cr+3 cause of the dissolution of a small amount of the metal piece being plated results in high current densities, decreased bright range,?increased tendency to burn, rough and pitted deposits. Even chromic baths used for aluminum are also can be treated cause they are having concentration of 100 g CrO3/L and 10 g Al2O3/L. This baths treated with ion exchange systems will have longer running life results in overall economic of the plant.
Our company with its core area of filtration has put lot of efforts in designing & manufacturing the plating chemical filters for wide variety of acid and alkaline media. We serve our customer with performance oriented filters for years of use achieved by understanding the needs of the client with extensive research backed by technological background and using only the highest industrial class raw material to produce.
ELECTROCOATING - ED COATING - CED SYSTEMS
Eductors use a venturi design, which enables small pumps to circulate large volumes of tank solution. When pumping is used for solution agitation, the use of an eductor will circulate four to five litres of solution in the tank for every one-litre you pump.
Our Membranes & Components are resourced from our principles in the US & Europe, having very integrated manufacturing & quality control facilities and are supplied to the end customers only after each membrane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotestings and are certified.
Our Membranes & Components are resourced from our principles in the US & Europe, having very integrated manufacturing & quality control facilities and are supplied to the end customers only after each membrane passes through the numerous test of Permeability, Electrical Resistance, Thermal Resistance, Hydrotestings and are certified.
DESCRIPTION:
Description :
DESCRIPTION:
DESCRIPTION:
DESCRIPTION:
DESCRIPTION:
DESCRIPTION:
1) Material: PVC, CPVC, PP, PVDF
2) Size: 8" - 12"; 225mm - 315mm ; DN200 - DN300
3) Standard: ANSI, DIN, JIS
4) Joint End: Flanges
5) Working Pressure: 150 PSI
6) Operating Temperature: PVC(0~55℃); CPVC & PP(0~95℃) 7) Valve body color : PVC(dark gray), CPVC(light gray), PP(light yellow)
DESCRIPTION:
1) Material: PVC, CPVC, PP
2) Size: 1/2' - 2'; 20mm - 63mm ; DN15 - DN50
3) Standard: ANSI, DIN, JIS
4) Joint End: Flanges
5) Working Pressure: 150 PSI
6) Operating Temperature: PVC(0~55℃); CPVC & PP(0~95℃)
7) Valve body color : PVC(dark gray), CPVC(light gray), PP(light yellow)
DESCRIPTION:
1) Material: PVC, CPVC, PP
2) Size: 1/2' - 2'; 20mm - 63mm ; DN15 - DN50
3) Standard: ANSI, DIN, JIS, CNS
4) Joint End: Socket or Threaded(NPT,PT,BSPF), Fusion, Welding
5) Working Pressure: 150 PSI
6) Operating Temperature: PVC(0~55℃); CPVC & PP(0~95℃)
7) Valve body color : PVC(dark gray/white), CPVC(light gray), PP(light yellow)
DESCRIPTION:
1) Material: PVC, CPVC, PP, PVDF
2) Size: 1½" - 12"; 50mm - 315mm ; DN40 - DN200
We are offering high quality array of Filter Plates. The offered plates are manufactured by using the finest quality raw material and progressive technology by our proficient professionals. Used for removing particles from chemicals or electroplating solution,these plates are widely utilized in different industries due to theirvaried quality features.
Advantages :
We are offering PPH Vertical Pump. This pump set is used for the purpose of fetching water from deep inside in a very conservative,Submersible monoset pumps,High head water pump and efficient manner. Besides being manufactured from high-grade raw material and latest technology, the offered pump set is inspected properly by our expert professionals. Owing to features like high efficiency and durability, the offered pump set is exceptionally valued by our precious clients.
We are offering wide range of Mixing Educators for Chemical Industry. These products are broadly demanded in the market due to its easy installation, optimum performance, easy installation energy efficiency and long service life.
Features:
Hassle free performance Precisely design Low maintenance
We are offering Carbon Cartridges. These cartridges designed for high effective filtration of water for certain VOC’S, pesticides, chlorine, odor & test & sediment reduction down to 5 micron. These cartridges are manufactured entirely from FDA compliance materials. They are suitable for potable water filtration, as well as many industrial, commercial & food service applications.These cartridges are effective at filtering giardia & cryptosporidium cysts from potable drinking water.
Features & Benefits:
We are offering our clients High Flow Pleated Cartridge. These cartridges provide “depth” filtration for greater sediment removal, along with more surface area with our pleated design. These cartridges can also be used in return-line to eliminate metal dust and rubber impurity. This is manufactured using excellent quality raw material and advanced technology as per set industry norms. Moreover, our clients can avail the offered range of cartridges from us at very reasonable rates.
Features:
All these equipment are widely used in Desalination Equipment for making sea water fir for drinking purposes and other industrial activities. These equipments work on the principle of reverse osmosis. Sea water is fed in to the equipment and then passed through number of filters in which impurities like dissolved elements, chemicals, minerals and other materials get removed leaving behind the fresh water.
Working
Technical specifications
The desalination equipment produces high quality water with 1.0 to 50 ppm TDS
Application areas:
All these equipments are very useful in regions where there is shortage of water.
Other application areas are:
Reverse Osmosis Desalination Plant produce high quality drinking water from seawater. This type of plant has the capability of producing up to 25 million gallons per day of drinking water to industry. Seawater fed to the plant is treated through a rigorous process and finally freshwater is separated from the seawater using reverse osmosis. Today, Desalination plants have been working on number of technologies such as desalination, reverse osmosis, distillation, electro-dialysis and vacuum freezing.
Working
Technical specifications
The desalination plant produces high quality water with 1.0 to 50 ppm TDS.
In this desalination plant, if, 100 gallons of sea water is fed, 15 to 50 gallons of pure water would be produced.
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.