Salient Features

• Sifter with Vacuum Rated Design & can be used for manual loading as well as Inline Sifting Process with the help of Pneumatic Conveying System.
• Basic design of SigmaSift is in Vacuum Rated Model.
• Main Structure is radial type and is on castor wheel for ease of movement.
• Specially designed Vibro Motor for better movement of material.
• Sifter with hopper for loading of material.
• Silicon molded lead free sieves.

Salient Features

• Basic design of compactor is suitable for Encapsulated for Online process or same can be operate stand alone.
• Main structure is made of SS 304.
• All the contact parts are manufactured from SS – 316 & all non-contact parts are manufactured from SS-304
• Twine screw design for better compaction.
• Feed screws having speed regulator to ensure desired feed rate for compaction process.
• Screw assemblies are equipped with tri-clover joint for ease of opening and cleaning.
• Horizontal screw is driven through variable frequency drive for applying required proper material flow in to vertical feed screw zone through required RPM.
• Vertical screw is driven through frequency drive for applying required compaction force through controlling of RPM.
• Optionally we can provide Vacuum De aeration pot is provided at vertical feed screw zone , which help to reduce the air gap before compaction. Means the compaction is better at lower force Rollers and main shaft are made of SS 410 with well toughen.
• One roller is floated through hydraulic pressure to ensure the required compaction throughout the process via Constant pressure.
• Optionally we can also provide the roll gap measurement sensor.
• Full rotational type Granulator is provided at the discharge of compactor on Davit Arm can be provided optionally.
• Granulator is equipped with Variable frequency drive to ensure the required RPM for required quality of granules.
• Easy opening for changing the required mesh for different compaction.
• To control the heat at compaction zone optionally we can provide the Water Jacketed rollers optionally.

• Granulator is suitable for Standalone as well as Inline operation through pneumatic conveying system and/or through vertical flow design.
• Granulator having conical impeller manufactured from SS – 316.
• Detachable sieve design to accommodate user requirements.
• Entire Granulator structure manufactured from Stainless Steel – AISI304.
• All contact parts are manufactured from Stainless Steel - AISI-316.
• Granulator is drive via TEFC Non flame proof motor and reduction gear box.
• Granulator speed control via variable frequency AC Drive, Granulator speed can be control from 50 to 300 RPM as per process requirements.
• Equipment in davit arm design [from LHS View] for ease of movement and connectivity of online and stand alone application as well on Davit Arm.
• Very low noise level.
• All the cleaning parts can be easily open able without the use of spanner.
• Easy to clean, requires no spanner to open milling zone.
• One no. Sieve as a standard scope [Mesh size to be given by End User]
• Output will be approximately 80 to 300 Kgs./ Hour depending upon the mesh size and material density

The system will be kept over hopper of compactor machine. System with 01 nos. conveying hopper, with control panel and vacuum source.
As mention the material will suck from the bottom of IPC and load the filling machine hopper through conveying system. After compaction same system can also suck the material from IPC and again load the hopper.

• All the contact parts from SS 316 and non contact SS 304.
• Mounting stand from SS 304.
• Top drive with German make Gear box.
• Main drive with VFD for fine control f Impeller speed.
• Discharge via Tilting.
• With inbuilt heating element Jacket.

• Size reduction mill in a vacuum rated design.
• Detachable sieve design to accommodate user’s requirements.
• Entire mill structure manufactured from SS-304.
• All contact parts are manufactured from SS-316.
• Equipment in trolley based design with PU castors for ease of movement.
• Very low noise level.
• All the cleaning parts can be easily open able without the use of spanner.

• Basic equipment is in vacuum rated design.
• Due to vacuum rated design we can load the blender through vacuum transfer system with inline Milling
• Main structure is manufactured from heavy duty SS 304 square tube.
• Blending bin and Gear box output is coupled with heavy duty Pin Bush Coupling.
• Variable frequency drive is provided for step less drive.
• Self positioning sensor is provided for particular discharge position
• Manually operated butter fly valve at discharge of blender.
• Discharge with specially designed adaptor assembly with T C connection, in case of damage of butter fly this will safe guard the material

Our Conveying System will connect with Vacuum Rated Sifter & RMG and suck the material from Bag/Drum or container and charge the material directly in to RMG via Inline Sifting. On the other hand the convey receiver will kept in process area near to RMG and vacuum source will kept in service area. Operating panel will be near to conveying system.
If the RMG is made of SSPM then it is in Vacuum Rated design, but if you are going to use your existing RMG then you need to confirm the design of RMG that can sustain the 300 to 400 mm/hg Vacuum.

De dusting & De Burring always come and count first, before coating or packing process. This is highly efficient elevating type De-Dusting & De-burring machine and is capable of removing dust of all shapes of tablets accurately.

Tablet coating system is an innovative answer to current need of Pharmaceutical tablet coating process. Compliance of cGMP, 21 CFR Part 11 most common needs like cleanliness contamination aspects are key features of the equipment. The “Sigma Coat” is made to boost productivity & flexibility. It facilities users friendly operation, sets toughest safety standards for operation, equipment and environment. “Sigma Coat” is available from 2 Kg to 350 Kg capacity with a perception to accommodate the need of R & D, pilot scale manufacturing & production scale manufacturing.

SSPM- Loading and accumulating turntables are manufactured with stainless steel frames that  add durability and stability to the design of the turntable. Variable Frequency AC Drive is connected to motors on turntables that allow the operator to control the speed at which the turntable top rotates to meet production needs.
Loading turntables are manufactured with an adjustable bottle guide structure that moves the containers to the outer side for loading onto a take away conveyor.  Standard turntables are manufactured with a height of 900 mm.  The turntable levelling legs can be adjusted to change the height by approximately 50 mm in either direction.

SSPM- Automatic Linear Piston Filling machine is extremely flexible filler, capable of volumetrically filling low viscosity (thin) liquids into high viscosity (thick) liquids or creams with or without particulates. The product delivery from the bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods.
The conveyor is equipped with Variable speed AC motor drive. It will allow the operator to control conveying speed to meet production needs. The conveyor speed may vary from product to product or container to container for a number of reasons, such as the container size or shape, rinse times or fill times.  The motor controller keeps the conveyor at a constant speed and makes changes to speed in a quick and simple manner. The conveyors can be custom manufactured in any length and design necessary for your packaging or conveying system. 
Equipment / Systems are optionally configured with advanced programmable logic controller and touch screen based Human Machine Interface. It enables operator friendly controls and high flexibility of productions. PLC system having preset manufacturing data enables the system to stop automatically once the production preset quantity is filled.

SSPM - Cappers are tough stainless steel spindle cappers   designed in a way to automatically place and tighten a wide variety of ROPP and Plastic caps onto containers in a sanitary environment. Each tightening spindle is spring loaded and driven by a torque control device for increased disk-to-cap contact and reduced disk wear. This unique design eliminates the need for transmissions, belts, pulleys, and universal shafts which in turn reduces the size of the machine, lowers maintenance time, and expands the capability and adjustability of the capper. The Capper can accommodate standard closure sizes ranging from 10mm – 120mm with additional components/ change parts.

SSPM- Automatic Linear Piston Filling machine is extremely flexible filler, capable of volumetrically filling low viscosity (thin) liquids to high viscosity (thick) liquids or creams with or without particulates. The product delivery from the bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods. 
The conveyor is equipped with Variable speed AC motor drive. It will allow the operator to control conveying speed to meet production needs.  The conveyor speed may vary from product to product or container to container for a number of reasons, such as container size or shape, rinse times or fill times.  The motor controller keeps the conveyor at a constant speed and makes changes to speed in a quick and simple manner.The conveyors can be custom manufactured in any length and design necessary for your packaging or conveying system depending upon the manufacturing facility requirement. 

SSPM - Cappers are tough stainless steel spindle cappers designed to automatically place and tighten a wide variety of ROPP and Plastic caps onto containers in a sanitary environment. Each tightening spindle is spring loaded and driven by a torque control device for increased disk-to-cap contact and reduced disk wear. This unique design eliminates the need for transmissions, belts, pulleys, and universal shafts which reduces the size of the machine, lowers maintenance time, and expands the capability and adjustability of the capper. The Capper can accommodate standard closure sizes ranging from 10mm – 120mm with additional components/ change parts.

• Structure of SS – 304.
• The conveyor will convey the vials for labelling.
• AC frequency variable drive for variable speed with constant torque.
• Specially designed drive stepper / servo motor mechanism for sticker releasing.
• Specially designed star plate for vial labelling.
• Inbuilt dispensing unit for dispense label.
• Wrap around mechanism to wrap the label on the product.
• Micro Controller / PLC controlled product sensor to sense the gap between two labels.
• Inbuilt reel mechanism of size: 305 mm to hang the roll.
• Break assembly to avoid variation during releasing of roll.
• Anti-vibration pad will be provided to avoid vibration during process.
• Microprocessor / PLC base electronic control system for total operation of the machine with programmable feather touch screen or LCD display facility available.

• Provision of Safety System for stopping the machine in case a Vial enters the safe zone to avoid damages to Products & Feed Worm.
• Glue Saving from 30% to 50% due to strip Gluing System.
• Elimination of Label Wastage - No Container, No Label Device.
• Glue Saving due to No Label, No Gluing Device.
• Low Maintenance due to Fully Gear Drive System.
• Built in Digital counter.
• Easy Change over System for Change parts of Vial / Label Size.
• Suitable for Overlap Labelling

• Structure of SS 304.
• Conveyor will convey the bottle for Labelling.
• Ac Frequency Variable Drive for variable speed with constant torque.
• Specially designed Drive Stepper/ Servo Motor Mechanism for sticker releasing.
• In built dispensing Unit for dispense Label.
• Wrap around Mechanism to wrap the label on product.
• Micro Controller/ Plc Controlled Product Sensor to sense the gap between two Labels.
• In Built reel mechanisms to hang the roll.
• Anti Vibration pad will be provided to avoid vibration during operation.
• Microprocessor/PLC Based Electronic Control System for total operation of the machine with programmable feather touch screen Or L.C.D. Display Facility available.

SSPM- Self-adhesive labels are a winning product thanks to their adaptability and advantageous featuring – they are sturdy, elastic, water and slip-resistant. In many sectors, they are the product of choice for high-quality and long-lasting container marking. SSPM Labeller applies self-adhesive labels to containers with constantly high precision. At the same time, the machine is designed so flexibly that it can be adjusted to a wide range of container sizes and shapes.
 

SSPM- Bottle Inspection machine is used for an efficient inspection of transparent filled bottles or vials, also to manually identify and remove defective products. The operator can manually remove bottles/ vials with various defects like visual foreign particle detection, damaged bottle, improper filled bottle, improper capped bottles/ vials.
The machine consists of following assemblies:

• Stand.
• Visual Inspection Belt.
• Fluorescent Light and Magnifying Glass.