Milling Section

Shrijee is fully equipped to supply all cane handling equipment / preparation equipment such as cane unloader , feeder table, cane kicker, cane cutting knives, fibrizer and cane carrier with variable frequency drive system.

The sugar cane milling tandem can be supplied with 3 roller, 5 roller, 6 roller mill with planter gear drive systems. Also roller mill with planetary gear drive systems. Also included is the bagasse carrier and return bagasse carrier.

Shrijee sugar mill machinery provides cost effective solution and bring state of art of technology, maximum efficiency giving high reliability.

Shrijee Sugar Mill Machinery Features:

Shrijee was established in 1976 and today the company has executed more than thirty process house projects and achieved the rare distinction of manufacturing India’s largest process house (15,000 TCD). Shrijee has pioneered technologically advanced process house equipment by launching products such as the continuous vacuum pan and upgraded process through change over from batch to continuous operation. Shrijee is built with a world-class team of dedicated technologists, experts, consultants and an ever innovating R& D team that is constantly seeking greater challenges.

Shrijee is also well known for specialty process house equipments including:

Shrijee’s Core Strength:

In depth expertise in basic engineering and process equipment for a wide spectrum of turn-key sugar project State of the art manufacturing technology with latest designs of equipment and systems High energy efficiency sugar plants with steam consumption achieved up to 30% Experienced Project Management team with highly skilled professionals ensure timely completion of projects to customer satisfaction Shrijee has successful sugar projects in almost every Indian state and in more than 20 countries across the world.

Brief Client List:

Steam transformer is tubular rising film/falling film evaporator designed for vapour generation from the hot condensate available from the refinery pans and surface condensers.
The steam transformer can generate required vapours for the entire standalone refinery house. Exhaust from the turbine shall be used in the steam transformer calandria and hot water will be used inside the tubes to generate vapour.
The purpose of this equipment is to supply the pure exhaust condensate to boiler without sugar contamination, to reduce the high pressure steam consumption in the refinery process house which will avoid the high colour development during the refining process.

Advantages:

Direct Contact Heater is an alternative heat exchanger to plate and tubular heaters. contact heaters

DCH will work with counter current heat exchange principle. DCH has high heat transfer co-efficient. In the DCH latent heat and part of sensible heat will be utilized for heating duty. 
DCH will work with an approach temperature of 0-2°C, whereas tubular heaters and plate heat exchangers will work with 5-7° C approach temperature.

Advantages Of DCH:

Duplex Heat Exchangers are tubular heat exchangers to heat or cool the liquids. DHE are an assembly of multiple small heat exchangers having single or double pass. DHE shall work with high heat transfer co¬efficient. DHE are suitable for sugar industry as well as chemical and paper industry.

Advantages of DHE:

Syrup clarification is useful for producing higher quality plantation white or direct consumption sugar with lower IU colour and lower residual sulphur dioxide levels. National standards for residual sulphur dioxide and colour have been lowered to reflect the growing demand for improved quality and concerns for health risks.

Advantages:

Filtrate coming from vacuum filter is very low in purity, rich in gums and non-sugars. This filtrate is directed towards the mixed juice, and it will have adverse effect in processing. Thus a new system has been developed by Shrijee to clarify the filtrate in separate stream suitable to produce clear filtrate equivalent to clear juice.

Advantages:

To reduce the inversion losses in Clarifier, Shrijee introduced the Short Retention Time Clarifier which effectively reduces sugar losses by bringing down retention time from approximately three hours to nearby forty-five minutes for clarification of sugarcane juice. The process also facilitates better removal of non-sugar.

It is manufactured as per client's requirement in various ranges of factory capacity and the required automation is provided to achieve maximum efficiency.

Features:

Shrijee's special design for shell and tubes type Surface Condensers are engineered and designed for cooling exhaust steam for back pressure turbine as well as for condensing type turbine. These condensers are multi-pass and high velocity shell and tubular heat exchangers. The advantage of these condensers is its ability to eliminate the mixing of cooling and condensed water. The purity and quality of both waters remain same providing zero contamination. These condensers have been widely applied in sugar and chemical processing plants, refineries, marine boilers and power and co-generation plants.

As the efficiency of the rotary vacuum filter is mainly depending upon the bagacillo which is to be supplied at adequate quantity, Shrijee has developed new equipment Bagacillo Tumbler which can supply the adequate bagacillo for the better performance of the rotary vacuum filter. Rotary bagacillo tumbler is a specially designed cylindrical rotating equipment on inclined access. At the top of the drum there is cleaning arrangement. Mill outlet bagasse will be fed to the rotary bagacillo tumbler with feed chute arrangement and the discharged bagasse of the tumbler will be given to the existing bagasse conveyor. The separated bagacillo will be collected into the bagacillo trough and fed to the bagacillo blower suction for further pneumatic conveying to the mud mixer.

Advantages of Rotary Bagacillo Tumbler: