PRAJAY STEEL P.LTD.
Featured Products
Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
Welcome to PRAJAY STEEL P.LTD.
Steel Reel
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We manufacture steel cable reels as a substitute for the conventional wooden reels which are used by tele-communication and power cable manufacturers, in process lines and for transporting finished cables.Our product range includes collapsible and rigid cable reels, process reels, delivery reels for reel twister line. These reels can be dynamically balanced whenever necessary. In terms of sizes, we produce steel cable reels from 600mm diameter up to 4000 mm diameter. In case, our customers require good quantities of reels in sizes below and above the range, we can also take up production of these reels. Our steel cable reels are manufactured to DIN and other international standards, as well as to specifications given by our customers. The enclosed leaflets give details of our types of steel cable reels. In brief, our steel cable reels offer the following advantages:
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Lighter weight : due to the unique design features introduced by us, our steel cable reels are 40% to 45% lighter compared to wooden reels of similar capacity.
Easy ans quick assembling and dismentling : our steel reels are collapsible and can be reassembled with ease within thirty minutes, by three or four unskilled workmen. Reduced storage space and transprotation cost : knocked down segments of our steel reel require lesser space compared to an assembled reel. Also their lighter weight permits more steel reels to be transported in a vehicle at a time, thereby reducing the transportation costs. Interchangeable components : the flanges and barrel of our collapsible steel reels are totally interchangeable due to standardization. This enables fuller utilization of the steel reels components till the end of their physical life, and minimizes the need for total scrap-page of the reel as a whole. |
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Greater protection to cables : the corrugations of the flanges designed and manufactured after taking into consideration the load factor and the rough handling to which the reels are subjected at the factory and the field, given greater impact resistance capabilities. This protection to the cables. Also, the perfectly concentric metal spool with smooth flanges makes it easier to attach the end of the cable and facilitates rapid and uniform winding of cable without any damage.Also, the perfectly concentric metal spool with smooth flanges makes it easier to attach the end of the cable and facilitates rapid and uniform winding of cable without any damage. The high resistance to cyclic weathering and termite-free characteristic of the steel reel also give the cable better protection than a wooden reel. When exposed to rains during storage in the open and to sea water during voyage by ship, wooden cable reels absorb water which makes the wooden flanges and barrel heavier and bulge unevenly resulting in damage to the cable.
Reusable and economical : the higher load bearing capacity, better impact resistance, collapsibility of steel reels, inherent strength to withstand wear and tear at site, and resistance to cyclic weathering even stored in the open, enable repetitive use of our steel cable reels. This reuse of reels leads to economies. If a steel cable reel is used twice, its effective cost becomes half of its original price, and when used twenty times it come down to a mere five percent. The cost of returning the empties is also less as the facility of dismantling the reels and their lighter weight accommodate more reels in a vehicle at a time. This cost reduction becomes even more significant if the scrap value of the steel reels at the end of its physical life is also taken into account. Reliable alternative : with the special woods, which are used in the cable reel manufacture, becoming increasingly scarce and expensive steel reel offer a modern, superior and economical alternative with an assured supply on a long – term basis. Environmental preservation : by eliminating the need for (a) felling scarce trees yielding special wood for manufacture, and (b) destroying the scrapped wooden reels by burning steel cable reels help reserve ecology and prevent environmental pollution.For all these reasons, our collapsible steel cable reels would be of immense benefit to cable manufacturers. It would be also help their export effort, as cable importers often insist on steel cable reels being used for shipping the cables.To enable us to estimate the cost of reels, we require some basic information as per the enclosed performa data sheet. On receiving details of your specifications and requirements, we shall send you our performa invoice indicating our prices, delivery schedule and other terms and conditions. |
Collapsible Steel Reels
Easy and quickassembling & dismantling :
The steel reels are collapsible and can be assembled with draw bolts. The various segments of the steel reels can be assembled, anywhere, quickly and easily without and easily without expending much energy. This feature provides ease operation and helps, drastically in reducing expensive hired labor.
Reduced transport & storage cost :
unlike the wooden reels, the transportation of steel reel is easier and much more economical. Once the reels are dismantled, the different segments can be loaded on to the vehicle easily. And since they are about 40% lighter than wooden reels, this feature ensures the transportation of more number of reels, thus reducing the transportation costs to a great extent. It also, practically, eliminates the huge amounts involved in storing. This is because the different parts of the reel can be stocked up together, without occupying a larger space.
Greater protection & stronger :
The perfectly concentric metal spool, with its smooth flange, makes it easier to attach the end of the cable and ensures rapid and uniform winding of delicate cables without any danger of the cable getting caught up with he flanges. The high lateral strength, due to the folded steel segments, gives it a greater impact strength thus ensuring complete protection of the cable. Its high resistance to cyclic weathering gives it an increased longevity. This enables to cut down on the high running costs involved in wooden reels.
Reusable, easy & fast battening : the strong structures of the collapsible steel reels make them highly dependable, thus increasing their reusability. Unlike the wooden reels, steel reels can be used again and again. This reduces the frequency of repeat purchases to a large extent. In fact, it’s a real saving! The battening can be done, easily, within a few minutes because of the provision of a feature which increases the ease of battening. And it also helps to eliminate wastage of the time involved in packaging. The product prajay is made out of steel and uses wood in no from. Industrial giants and business houses are contributing their best for conservation of mother nature.
Cable Steel Reel
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Steel Reels
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Steel Cable Reel
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Our Vision
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.
