Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
Ceramic Jacketed Heaters are EXCEL’s premium product since three decades
Especially to heat the cylinders (barrels) on all types of plastic (s) processing machinery
The key to the ceramic – jacketed heaters is its superior design to save power
Outer insulation jacket conserves energy
Up to 40% of power consumption reduced
Maximum watt density = 50 Watts/square inches
Note: In case where high watt densities are required, it is important that all heaters should be used with appropriate, approved and precise temperature control/sensor device(s)
Maximum sheath temperature up to 800˚ C
High Temperatures & Wattages
EXCEL’s Ceramic Band Heaters are versatile & widely used throughout the industry
Especially to heat the cylinders (barrels) on all types of plastic(s) processing machinery
Higher watt densities provide higher operating temperatures
Maximum sheath temperature up to 800˚ C
Maximum watt density = 50 watts/square inches
By the use of higher temperatures, faster shot sequence is possible
Use of special ceramic material ”steatite” with high thermal conductivity
This is an advanced version of perforated ceramic heaters. This works on a principle of forced convection for quicker response to overheating and accurately controls temperature of barrel.
Mounting Arrangement: Separate blower is fitted on the bottom of the flange of heater. Heater along with blower is mounted on an aluminum perforated ring which in turn, is mounted on barrel. Aluminum ring provide air distribution channel.
Function: As soon as barrel exceeds set temperature, blower is turned on. Excess heat from barrel is carried away by the air through forced convection. Via rapid heat up and accelerated cool down feature, it responses very quickly in case of even a minute deviation from set temperature. Thus it reduces thermal shocks, material burn-out problem and maintenance related problems.
Excel Perforated Ceramic heater, super-efficient and economical perforated Ceramic heater bands are designed for use on extrusion machinery or on any heat/cool operation.
Perforated Ceramic heater bands feature 60% open perforated metal sheath, which assures maximum surface area exposure.
They also provide the user with a more economical operation, via a rapid heat-up and cool-down feature include lower cost, replaceable heaters, low maintenance and close temperature control.
They also provide the user with a more economical operation, via a rapid heat-up and cool-down feature include lower cost, replaceable heaters, low maintenance and close temperature control.
Excel’s Heating and Cooling Combination Heaters are sued on Extruders and Blow Moulding Machines. It is 60% open by perforated metal sheet which ensures maximum surface exposure for better cooling.
The Heater band is covered with blower for mounting the blower. Advantages of air cooled operation includes lower cost, easy replacement, low maintenance, no leakage problem and uniform temperature control.
The outer cover casing of the heater is made from stainless steel sheet, with detachable cover for simple assembly & mounting flange for cooling fan.
Specially designed internal air distribution channels and exhaust vents.
EXCEL’s Mica Band Heaters are widely used to heat the molds, dies, nozzles and especially to heat the cylinders (barrels) on all types of plastic(s) processing machinery
The mica heater is most economic
It provides excellent thermal conductivity as heat transfer is by “conduction”
Due to its best heat transfer capability, faster heating up & cooling down is possible
Maximum sheath temperature upto 480°C (900°F)
Maximum watt density = 25 watts/square inches
Aluminum Cast Heaters offer a high quality and efficient method of heating and controlling Extruders, Compression Molding Platens, Heat Sealers, Vacuum Forming Platens.
The heat cool capabilities of Aluminum Cast Heaters provide high accuracy temperature control of +/-2 degrees.
These precision Aluminum Cast Heaters are available in various sizes and watt densities ranging from 10 to 60 watts per square inch.
Aluminum Cast Heaters are pressure casted insuring a dense porosity free casting that can been supplied with either cooling fins or seamless stainless steel cooling tubes.
EXCEL’s HI-DENSITY cartridge heaters are among the most versatile and widely used cartridge heaters throughout the industry. They are valuable for alleviating problems created by high watt densities, high wattage, excessive vibration, poor fit, or where short heater life is a constant problem.
Widely used to heat the plastic injection molds, dies, hot plates, platens and many more applications
Designed for High watt density
bush, nozzle and many more applications
A very wide contact surface results in exceptionally high levels of thermal conductivity towards the body that needs to be heated
Optimal insulation results in very long life duration
Heavy-duty construction results in very high resistance to mechanical shocks
Operation temperature up to 700˚ C (1300˚ F)
Optional built-in thermocouple for high-resolution temperature measuring (J-type standard; K-type on request)
MICRO TUBULAR COIL HEATERS
Micro Tubular Coil Heaters are manufactured in Round & Rectangular section. In round section available diameters are 1mm, 1.5mm & 1.8mm. In rectangular section available diameters 1.3 x 2.1. These heaters are swaged and compacted to these diameters and fitted into special clamps to tighten over circulars parts for heating purpose. These heaters are mainly used for Hot Runner Mold.
Description / Specification of Flexible Heaters
We are involved in offering a wide range of Flexible Heaters to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.
We introduce ourselves as an eminent trader and supplier of an extensive array of Flexible Heaters. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:
Sturdy design
Highly durable
Application specific design
Sealed Brass Nozzle Heaters are the result of the high technology & are completely proof to all external factors such as melted plastics, oil, gas etc.
Sealed Brass Nozzle heaters are very sturdy & the high watt density per square centimeter provides the required working temperature with a fast and safe means.
During manufacturing process, the heaters are subjected to very high pressure that gives them high insulation, excellent thermal exchange, lack of internal voids, perfect smooth contact area for optimum and uniform heat transfer to every point of nozzle.
Finned Tubular Heater
It is ideal for transferring heat to air or other gases. Finned tubular heaters are manufactured in a very wide range of dimension and power ratings. They can be shaped into any pattern, depending on the application. Complete air heating batteries that incorporate finned tubular heaters are designed and built to meet the requirements.
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.