Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
STANDARD FEATURES
» EASY AND QUICK CHANGE
All Wrapper 8000T’s timings for a particular size can be stored in the HMI as a recipe for that size. In future, whenever that size needs to be run, a simple click on its recipe restores timings of the machine suited to that size. Digital scale for future setting reference.
» HIGH PACKAGING QUALITY
Wrapper 8000T offers unique soap handling and wrapper control systems. Special emphasis is given to the soap feed system to give dent-free soap and on the discharge conveyor for positive control of wrapper skew.
» AUTOMATIC SPLICING
Machine has provision for mounting double rolls of wrapper and stiffener. As soon as the roll finishes it splices with the new rolls so that machine continues running. This saves the downtime for roll change and saves wrapper that gets wasted while threading the new roll.
»SPEED MATCHING TO SOAP STAMPERS
Wrapper 8000T offers 300+packs per minute output which makes it suitable for direct linkup with stampers. For high speed stampers, 2 Wrapper 8000T machines can be configured per line.
Highlights
» Fastest speed in its class
» Fully automatic link up to toilet soap stamper
» 7 Servo/PLC system with touch-screen controls by Allen Bradley
» Fully integrated safety Auto splicing of wrapper & stiffener rolls to save time
STANDARD FEATURES
» Outer wrapper and inner stiffener
» High speed operation of upto 160 tablets per minute
» The new design Autofeed Conveyor provides attention free linking with the cutting machine / stamping machine to match the speed of production
» Excellent quality of soap handling, even for soft soap
» Timing Belts allow maintenance free operation for longperiods
» Automatic centralised lubricationl Double spool holder to save reel change over time, integrated with “wrapper-break-machine-stop” interlock
» Simple to maintain “no-soap-no-wrap” interlock
» Long top and side heaters with Cooling Plates for reliable sealing at high speeds
» Digital temperature controllers for all heaters (separate front and rear side heaters)
» Worm drive for accurate print correction
» Easy height adjustment of cutoff unit and discharge conveyor
» Completely guarded drives
» All parts in contact with soap are either stainless steel or coated with Teflon. Conveyor belt is of food grade quality
Highlights
» Low and easy maintenance
» Link ability
» High Productivity
» Easy soap size change
Options: » Inkjet coder
» Flexible infeed conveyor to suit plant layout
» Collator on discharge for easy pickup of soap e Conversion parts for size change
» Conversion parts for size change
MACHINE SPEED UPTO 160 PPM INFINITELY VARIABLE
STANDARD FEATURES
» Single wrapper
» High speed operation of upto 180 tablets per minute
» The new design Autofeed Conveyor provides attention free linking with the cutting machine to match the speed of production
» Excellent quality of soap handling, even for soft soap
» Timing belts allow maintenance free operation for long periods
» Automatic centralised lubrication
» Double spool holder to save reel change over time, integrated with “wrapper-break-machine-stop” interlock
» Simple to maintain “no-soap-no-wrap” interlock
» Long top and side heaters with Cooling Plates for reliable sealing at high speeds
» Digital temperature controllers for all heaters ( separate front and rear side heaters)
» Worm drive for accurate print correction
» Easy height adjustment of cutoff unit and discharge conveyor
» Completely guarded drives
» All parts in contact with soap are either stainless steel or coated with Teflon. Conveyor belt is of food grade quality
Highlights
» High Speeds
» Low and easy maintenance
» Link ability
» High Productivity
Options: » Packing date printer
» Flexible infeed conveyor to suit plant layout
» Collator on discharge for easy pickup of soap
» Conversion parts for size change
» Conversion parts for size change
Machine Speed upto 180 PPM Infinitely Variable
PRINCPLE OF OPERATION:
Soaps are placed on flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. Infeed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.
STANDARD FEATURES
All surfaces over which soaps are transported are made of stainless steel Flat belt conveyor infeed with Transfer Unit Long seal is formed by means of three pairs of rollers, axes of which can be tilted to get best results Torque slip clutch to prevent damage in case of accidental jams Low voltage heaters for safety Individual temperature controls for heaters Print registration unit for printed wrapper Heavy distortion-free cast structure
Highlights
» Specially designed for wrapping toilet soap (Regular and guest size),
» Laundry soap and detergent bars
» Link up of machine to plodder possible
» Individual packs or chain packs
» Two or more soaps can also be inserted in one pack (depending on size).
Options
» Date Printing unit
» Variable speed drive (AC frequency control)
» Castors for mobility of machine
MACHINE SPEED UPTO 120 PPM INFINITELY VARIABLE
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.