• Min. defect size: Approx. 0.2 mm
• Detection of fine print defects, register defects & color variations
• Web width: up to 660 mm (26")
• Camera Resolution: 1280 pixels area scan camera with an X Direction
• Substrates: Suitable for transparent and opaque materials
• Max web speed: 250 mtrs. / min.
• Accurate counting of repeats, labels and missing labels for up to 20 lanes

• Min. defect size: up to 0.15 mm2 in homogeneous area
• Max web speed: up to 200 mtrs. / min.
• Max web width: up to 450 mm (17”)
• Camera: 2000 pixels grey-scale camera
• Substrates: suitable for transparent, opaque and reflective materials
• Compact, space-saving housing
• Economic system for standard defect detection applications
• Other features: 10X zoom, job memory

• Min. defect size: up to 0.05 mm2 depending on application.
•    (Inspected material, resolution, contrast of acquired image, web speed)
• Max Web speed: up to 200 mtrs. / min.
• Max web width: up to 600 mm (23”)
• Camera: 4000 pixels Colour or 6000 pixels Grey Scale camera
• Substrates: Suitable for transparent, opaque and reflective materials
• Numerous software options
• Adjustable to various print defect detection tasks
• Safe and precise detection even of smallest defects
• Optional feature: Colour Monitoring, Barcode verification

iPQ Check is one of the components of BST eltromat’s iPQ Center. This tool for the quality management combines uncompromising 100% print quality inspection with first class web monitoring of the complete print format. Especially the packing printing as well as the decor, wallpaper and label printing are typical areas of applications for iPQ Check.

iPQ Check can of course also be used for defect detection on rewinders, cross cutters and slitters.

Being competitive in today's global markets requires powerful tools that help optimize press speeds, minimize waste and down time, and enhance print quality.

The digital PowerScope 4000 is such a tool.

This sophisticated yet affordable digital video web inspection system is designed mainly for use with label machines or other narrow web applications, but also for applications on wider webs.

The PC-based system with high-resolution digital camera offers well engineered technology, a space-saving single-monitor concept, pin-sharp image quality, numerous image monitoring options and comprehensive equipment.

With the elaborate quality management concept of the SUPER HANDYScan 4000 you profit in multiple ways:

You’ll increase your productivity thanks to automated print
    inspection.
You save time and money due to reduced waste and
    quick system setup.
You‘ll increase customer satisfaction thanks tohigh quality
    printed products.

Nowadays, many steps of a process can be automated. For an assessment of print quality, the human eye is still essential. iPQ View is an essential tool for optical quality control and an essential component of BST eltromat's iPQ Center.

The modular configurable system provides excellent image quality. That is how you ensure making the right decisions. In doing so, the intuitive operating concept allows fast reactions. Thus, your operators will concentrate on their most important tasks.

Many more functions and options turn the web viewing system into a multi-purpose tool for your quality control. We have further modularized the web viewing platform which has been already field-proven for many years. Now, the iPQ View is even more adaptable to your individual demands.

iPQ Check is one of the components of BST eltromat’s iPQ-Center. This tool for the quality management combines uncompromising 100% print quality inspection with first-class web monitoring of the complete print format. Especially the packing printing as well as the decor, wallpaper and label printing are typical areas of applications for iPQ Check.

iPQ Check can of course also be used for defect detection on rewinders, cross cutters and slitters.

The fully automatic spectral inline color measurement system iPQ-Spectral provides precise measuring results and thereby meets the ever increasing demand for reliable process data on color quality in roll printing.

See for yourself, iPQ-Spectral sets standards in color quality control on running webs.

You receive objective and replicable information about your print

Your customers are brand owners? Only an intelligent combination of all your production processes allows you to guarantee your customers the required 100 % print quality. You eliminate waste efficiently and reliably. By meeting this requirement of your customers, you secure yourself a crucial advantage in competition.

100% print inspection is the pre-requisite for a well-organized workflow. As a consistent quality control device it provides you with important information regarding print defects. This information allows you to significantly increase your process reliability.

Already during set-up your operators compare the pre-press PDF to the actual print image. Thus, defective or wrong printing plates/ cylinders are recognized at the earliest stage possible.

The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press.

A new hardware architecture with maximum flexibility was developed especially for the regi_star 20, so that additional functions can be integrated at any time.

The worldwide unique intelligent link between register control and web inspection system was developed on this basis.

The register control system sincon star is designed for the control of a single print unit or tool station. As an option an Insetter control for the control to a pre-printed web is available. The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press.

Meets the highest quality standards and satisfies all the requirement of those printers who want more. This register control prevents from the printing errors, improving the quality of the printing. It reduces waste in production and decreases the impact on the environment. The system analysis the impulses generated by the register marks printed alongside the actual work. The system identifies the actual positions of each single register mark and compares this position to its own reference. The system analyses the register error and generates the tight signal fit for the situation. In fact, the correction of the error makes use of programmable PID algorithms which can immediately eliminate the errors due to splices, changes of reels, variations in speed and tension.

Selecut is a single channel register control for printing presses and converting machines. Selecut is particularly adapted to maintain the front/back register and in-setting. The equipment detects the marks trough just one fibre optics scanning head. Mark recognition is automatic.

The equipment includes as option an LCD screen for data setting and controlling with a digital oscilloscope. The mark detection is realized with LED fibre optics scanning heads connected to an amplifier with automatic gain control.

SELEVISCO IN LINE is a new electronic viscosi-meter by Selectra Srl. for measuring and regulating the inks in print presses. The working principle based on the vibrating reed (Ford-4 or Zahn-2) guarantees high precision in measurements. The viscosi-meters are constructed with the maximum level of protection, complying to the Intrinsic Security Eexi certificate.

The ink coming from the pump is circulated to a measuring body which is measuring the viscosity. The viscosity is analysed by a microprocessor and displayed in seconds.

The functional scope of this controller is specifically aligned to classic web guiding applications.

ekr 500 digital particularly stands out because of its user-friendliness and convenient commissioning and operation.
The compact controller design and the removeable control unit allows comfortable handling even when its is installed in places which are hard to get to.
The clear LC display graphically shows all relevant data including web position, sensor coverage and actuating drive position.

Insensitive to dirt and changes in the transparency of the material

No changes to the measured values through flutter of the web in the sensor scanning area
Compensation for any interference which may be caused by external sound sources or other environmental influences

• Wear-resistant DC motors
• Ball screw spindle drives for a long service life and minimum backlash
• Designed for curved and linear correcting movements
• Various sizes of actuation path, force and speed possible
• Available with position feedback (precise capturing of current actuating drive position), electronic end position switch-off and servo-center position
• Electrical power supply dircetly from the amplifier
• Maintenance Free

The guiding device is the “hand” which the web guiding system uses to make the physical corrections to the web path.

It becomes active if the web position deviates from the set position.

It corrects the web position, moved by the actuator until the desired position has been reached.

The BST eltromat guiding devices are deliverable in different sizes and versions for almost all web widths and applications. A variety of roll versions and coatings are at the disposal for different material types.

Turborex is the only brake on the market with a multidisc system and double fan ventilation. This patented system reduces the operating temperatures and guarantees 42.000 WORKING HOURS UNDER EXTREME CONDITIONS – *300 mt/min, 24 hours (5 year maintenance free). Because of the lower temperatures, the web tension control is improved at any line speed and pad wear and pollution are drastically reduced. Turborex is 100% interchangeable with all existing brakes. The Turborex brake is available in TX110, TX120, TX170, TX180, and TX240 models and carries a torque range from 0-400 daNm with a power dissipation of up to 12 kW. Following are some exciting features & facts:

Mechanical core chucks are engineered to deliver the most reliable web tension with the least maintenance. Whit robust parts, simple movements, and best-in-industry jaw expansion, these chucks will out-last and out-perform in every production environment. The chuck is robust; pin flange forged from a single piece, case protective anti-rust treatment coated and minimum number of components. With high load capacity and large jaw expansion ensured even with low torque, this is not a chuck that needs replacement parts. These chucks are 100% adaptable to all reel stand and customizable according to the customer requirements.

Moviroll systems allow the operator to effortlessly manoeuvre both large and small cylindrical loads on a flat surface and then place them on the roll stand shuttle cart. Compact, heavy-duty, fast and with low or no maintenance requirements, the new Moviroll roll pushers allow the movement of the load in a continuous and regular way and are ideal for handling corrugated, paper, tissue and cable rolls in a simple and safe manner. All Moviroll models are designed and made in Italy.

Renova's load cells have been studied to be used, together with rolls, for the tension of a web (paper, plastic film, tissue, etc.).

• Available in different models with loads from 0 to 500 daN
• To be used to obtain a greater stability of signal (cable length > 5 mtrs.)
• Shaft diameter from 15 up to 25 mm
• Compact design, available with loads from 25 to 600 kg.

Wintriss Inspection Solutions, Ltd., a subsidiary of California-based Wintriss Engineering Corporation, develops and manufactures optical surface inspection systems using smart, CCD line-scan cameras. Rapidly expanding and with a world-wide presence, Wintriss has installed over 250 inspection systems in North America, Asia, and Europe. Wintriss Engineering is a pioneer in embedding processing intelligence in cameras. After introducing 1st Smart Camera in 1994, we have created increasingly capable cameras with greater processing speed, higher resolution, and standout flexibility, specifically adapted for web and other types of surface inspection applications.

Wintriss Inspection Solutions’ flagship product is the Web Ranger System, which employs the linear cameras in a network-based, distributed architecture. Our core competency is the in-depth understanding of optics and image processing. This expertise and our surface inspection experience enable the company to conceive and implement innovative designs to meet diverse customer requirements for surface inspection. Key patents in image processing and illumination technology are the basis for the exceptional defect detection capability of the Web Ranger System and Wintriss’ market leadership in the inspection of display films

Combined Competence
 

BST ProControl came about as a result of the merger between betacontrol GmbH, headquartered at Freudenberg, and PROTAGON Process Technologies GmbH of Rengsdorf. betacontrol provides state-of-the-art solutions for optimizing production and measuring at web material, including thickness and weight. Protagon are experts in measuring and control techniques for paper and coating processes.

Web guiding and web tension control on unwinders, roller accumulators and heating and cooling towers, homogeneous textile cord distribution in front of the calendar, thickness measurement on and after the calendar, position-guided edge cutting systems, width measurement systems and the web guide control and web tension control on the system out-feed are performed in a safe and reliable manner by intelligent and low-maintenance BST eltromat sensor and actuator systems.

BST eltromat 3D profile meters and web width measuring systems ensure consistent quality of the extruded material. Customer-specific mechanical solutions for liner web guide control systems and integrated web tension control on the winder reduce premature wear of the liner on cassette winders.

In addition to the standard web guiding and tension control systems, cutting systems or winder control systems BST eltromat is specialized in high precision integrated doubling units, width measurement and laser marker systems.

With winder guiding components, width measurement and web tension control systems, laser markers or edge cutting positioning systems BST eltromat helps to ensure a constant material quality.

Customer-specific and product-related solutions for material doubling or pre-assembling processes increase the production efficiency.

The doubling process needs precision. BST eltromat has it, with the right sensors for each application, high performance CCD Cameras, tension control systems and reliable and material caring web guiders.

The CCD CAM 100 high-resolution cameras provide the ideal basis for perfect doubling. In conjunction with BST eltromat web tension measuring systems and intelligent actuators, high-precision results can be achieved in the doubling of primary materials. On the winder, web guide controllers and web tension control systems ensure winding with straight edges and gentle liner handling.

A precisely-positioned material infeed from the unwinders, accurate web guiding from the loop, high-precision web guiding on the ply server drum and intelligent geometry-related control algorithms on the belt server represent the key components of the BST eltromat tire building control systems. Lasermarker systems are completing the product portfolio.

A precisely-positioned material in-feed from the unwinder, accurate web guiding from the loop, high-precision web guiding in the immediate vicinity of the drum on the ply server, and intelligent geometry-related control algorithms on the belt server represent the key components of the BST eltromat control systems developed especially for tire building machines. The base element of these control systems is the high-resolution CCD CAM 100 camera.

You are looking forward to your new BST eltromat system, but you don’t want to do the mechanical and electrical integration / engineering all by yourself? We would like to help you with these steps as well. If you decide on our turnkey solutions, you are then able to completely focus on your customers and let us sweat the details. We promise you a successful integration into your machine in the best possible way and within budget. Rest assure with BST eltromat that your project will be successful, because no one ever knows our systems as good as we do.